Cap or Tap? - Bottled Water vs Tap Water

Water is covered two-third of the earth’s surface and the human body consists of 75 percent of it. Bottled water is no better than tap water, and it’s not any healthier for you. Purity, cost and environmental impact that you must consider before deciding between bottled water and tap water. Bottled water is more expensive than tap water, it also uses many more resources to package, ship and disposes of when the bottles become empty. 

Tap water:

Many people argue that the overall quality of water is not good and cannot drink straight from the tap. But actually, it is possible to convert the same source of water into a clean and pure tasting. Here, water is delivered through a system of pipes, pumps and other purification systems to home and building in the developing world. 

Bottled water:

Water has gone through a purification process and is then bottled and distributed through retail stores. While using bottled water you must aware of the purity of water inside the bottle and disadvantage of constantly purchasing cap of bottled water. The bottled water is mainly consumed by offices and residences in most of the areas. 

Why bottled water become popular?

Bottled water becomes more and more popular over the last few decades. Today making bottled water is nearly as popular as carbonated soft drinks. Bottled water doesn’t have any calories, no sugar, and no artificial sweeteners. Sometimes it will be the reason for choosing bottled water by most of the consumers. Bottled water is always different in taste, health, convenience, fashion, etc.

The bottled water has a healthy and pure image within the customers. While tap water is stored inside reservoirs and it can be carried into homes or offices. 

Bottled water vs Tap water 

We cannot say bottled water is more accurate than tap water. In most of the places, tap water is safe as bottled water. The bottled water and tap water is always varied with cost, taste, safety, sustainability. 

• Bottled water is typically safer than tap water, more than half of all bottled water comes from tap water. 
• Currently, water bottles are a major source of pollution
• Usages of reusable bottles are an easy way to save money and help the environment.
• The bottled water contains chlorine but tap water doesn’t.
• The bottled water sometimes contains added minerals or flavors. The tap water uses various types of natural but relatively harmless contaminants.

If you are building tap water you won’t worry about the below-mentioned inconvenience that occurred due to bottled water.

• Running out of water
• Lifting those heavy bottles
• Difficult to find a place to store 
• Interruption of the busy workday for water delivery

Is the tap water is safe:

We can say that tap water is not “safer” than tap water. The tap water is tested more frequently than bottled water. If the tap water tastes bad, doesn’t necessarily mean that it is unhealthy or contaminated. The taste may be resulting from chlorination or the mineral content in the water. The filter can be used to keep water tasting great. It is much less expensive than bottled water.

Conclusion:

Sometimes bottled water is thought to be a necessity to get clean, purified, water at home and office. By using your purified tap water instead of bottled water you contribute to being eco- friendly and save your money.

Smart packaging is one of the well-known Plastic BottleManufacturers popular in the field of plastic containers, bottles, PET bottles, etc. Their team is established with a focus on promoting a wide variety of innovative and cost-effective plastic bottles using high-quality polymers.

As a market leader in the plastic bottle industry, smart packaging provides a product such as Flip Top Cap Bottles, Spray Bottles, Chemical Plastic Bottles, Oil Bottles, Tablet Bottles, Dish Wash BottlesPlastic, etc.

For more details please visit: www.smartpackaging.co.in

IMPORTANT FACTORS WHILE DESIGNING PET BOTTLES FOR EDIBLE OILS

In recent years one major factor in the edible oil industry is the import of premium oils like olive oil, canola oil like palm oil, soya bean oil, gingerly oil and mustard oil. The packing of oil is the rising demand for the health aspect and enables major trends witnessed in the packing industry. 

The PET bottle packaging primarily focuses on:

·         Keep freshness, because this form of edible oil is usually preserved and not consumed instantly. PET bottle ensures the freshness of edible oil.

·         Acidity - PET bottle packaging ascertains its originality along with its acidic flavor.

Factors affecting the packaging of edible oil quality:

• Dissolved oxygen in the oil. 
• Light passes through containers that activate the oxidation process. 
• Autocatalytic oxidation
• Temperature and humidity during storage
• Migration of substance from container to the oil

Selection factors for edible oil packaging:

• Loss of flavor/pungency storage
• Sunset accelerates rancidity in oil.
• Softening of the filled bottle
• Edible oil Packaging is a package design that effects the impulse during purchase.
• The nature of packaging material has a notable influence on oil quality.
• Package types:

Ø  Rigid: PET, HDPE, Tin plate

Ø  Flexible: Pouch, semi-rigid

• For packing edible oils must go through factors like stability, shape, durability, leak-proof and moister resistance, recyclability, cost, and colour.

Storage is very important for food, including olive oil. Due to the sensitive nature of edible oils, chemical changes will carry out. While packing adequate research and concentration is required specially designed edible oil bottle packaging makes sure that triglyceride levels are adequately maintained in the oil. The bottle keeps oil free from any contamination and retains its healthy qualities.

Smart Packaging is one of the leading Plastic Bottle Manufacturers in Kerala, Karnataka, Tamilnadu, and Andra. They are well known for manufacturing PET Oil Bottles, Plastic Oil Bottles, Edible Oil Bottles, Oil Bottles, High-Density Polythene Bottles, PolytheneBottles, Plastic Oil Can, etc.

For more information please visit: www.smartpackaging.co.in

LIFE CYCLE ANALYSIS OF PLASTIC WATER BOTTLE

Plastic is a hotly debated material and easy to work with, but it can cause damage to the environment. Do you drink bottled water? Then you are creating a lot more waste to our environment. Today more than 480 billion plastic bottles were sold around the world in 2016, and this figure is expected to rise to 583.3 billion by 2021. It will create environment crises on our planet.

Plastic manufacturing and recycling involve several important steps:

Polymerization:

Plastic is a semi-liquid, as a mixture of oil, ethylene, propylene and other materials. The semi-liquid mixture depends on the type of plastic and company that’s making it. Some plastics are harder and others can be softer. If plastic bottles are recycled, they’re made largely from older plastic. 

Molding:

There are several ways to mold plastics. In most processes plastic has already been cooled and worked into granules. The plastic granules are usually fed into a heating hopper, which melts them down and then pushes the melted plastic into a device used to create a bottle.

Packaging bottles:

The bottle is filled with the product it’s made to contain and also paper label is glued to the front. This is done by machines, which grip the bottles and bring them towards a filling machine that loads a prescribed amount of liquid to the bottle. Plastic bottle manufacturers then grouped and send bottles to specific vendors or consumers.

Consumption and collection:

The bottles sold through vendors or through directly from the factory. After being used, they can be recycled. In most of the cities, recyclable plastics are collected and sorted by type and send to be recycled. 

Recycling:

During the recycling, process bottles are cut into flakes, washed, cleaned, and sold back to companies it will use by them. Here the plastic products are melted into plastic mixtures when the company begins production of next step plastic products.

Here we have the best PlasticProduct Manufacturers in Kerala “smart packaging”. They manufacture a different kind of bottles includes spray bottles, plastic tabletcontainer, toilet cleaner bottles, hand wash bottle plastic, etc. This is one of the trusted and leading manufactures all around India.

For more information visit: www.smartpackaging.co.in/

Edible Oil PET Bottle Packaging

As a health conscious individual, if you regularly use edible oils, it is evident that you know their outstanding attributes. It is no secret now that we are living in a world where our bodies are unknowingly exposed to various types of ailments. Therefore, it becomes paramount for every family that its everyday meals are cooked in edible oils so as to eliminate the chances of any health perils.

However, while rejoicing the above healthy facets about the edible oils, one thing must have certainly amazed you – their packing. And when you closely observe, you are left to wonder how challenging it should be for the manufacturers – to send thousands of litres of edible oil adequately bundled in those colourful bottles to customers, and to make sure that the oil reaches your home with complete sanctity! Well, that is a sensible point; manufacturers of edible oils have to lay significantly high stress in terms of their packaging. But before we know more about that, let’s find out what characteristics make edible oils so much preferable and why their packaging has to be user-sensitive.

Why Edible Oils need special packaging

You can find edible oils in a large variety. Amongst all others, corn oil and vegetable oil are highly preferred by people because they are inexpensive. These oils go through a heavy processing mechanism due to which trans-fat content in them is excessive. Those who regularly use processed oils are always prone to different diseases such as coronary artery diseases or enhanced hypertension.

On the other hand, edible oils got high nutritional value and they reduce chances of diseases as they keep body nourished. The edible peculiarities of these oils can be enjoyed in a variety of ways:

Olive Oil lets you forget the possibility of heart problems because it is rich with monounsaturated fat. Its fruity flavour is always a surplus treat for your dishes. With regular consumption, some types of cancers and diabetes can be kept at bay. Because of these health advantages, olive oil can be assuredly used for both vegetarian and non-vegetarian cooking. Today, it becomes the top choice worldwide. People do not bother paying high in lieu of incredible health benefits achieved.

Qualities of olive oils are best retained in specialized PET bottle packaging. The PET bottle packaging primarily focuses on:

• Freshness, because this form of edible oil is usually preserved and not consumed instantly, and PET makes sure that.
• Acidity, because this is the foremost thing for extra virgin olive consumers. PET bottle packaging ascertains its originality along with its acidic flavour.

Coconut Oil is another important form of edible oil which is rich with properties that are antifungal and antiviral. National Centre for Biotechnology has confirmed its disease-fighting characteristics being rich with medium-chain fatty acid and lauric acid. This edible oil form also checks cholesterol level because of monounsaturated fat contents.

Specially designed edible oil PET bottle packaging makes sure that triglyceride levels are adequately maintained in the oil. PET also keeps the oil free from any contamination and retains its healthy-hearth qualities.

What attributes are important while designing PET bottles for oils?

Designs and shapes play an important role from the aesthetic point of view. It is a proven fact that if the design appeals to the buyer, there is greatly likely he or she go for the product. Therefore, cute and catchy designs are preferred. Specialists recommend that following attributes should be there in an oil bottle:

• Stability: It is critical that the design is stable. It can be stacked easily in the shelves/boxes. Homes, supermarkets, and conventional shops have large handling of oil bottles. Unstable/inconvenient design causes damage during transit or storage.
• Shape: Edible oil PET bottles should be should be shaped in such a way that it is convenient to pick and lift. Handling comfort is the prime criteria while finalizing the shape.
• Durability: It is important that oil bottles are durable. The design and shape shouldn’t have weaker areas that are unable to sustain pressures. There is a risk of leakage and damage from such weaker points.
• Leak-proof and moisture resistance: Absolute leakproof bottles are needed for edible oil packaging. High precision moulding machines are required for zero defect bottles. Oil has to be kept 100% moisture free because it gets contaminated in the presence of moisture. Hence, it is important that stringent quality measures are followed for production.
• Recyclability: Oil is a consumable item. Hence, there is fast recycling of packaging bottles. If the material is 100% recyclable, then it is not only environmentally friendly but cost effective as well. Use of virgin plastic is mandatory for oil bottles. The production units have to follow government norms defined for production and recycling.
• Cost: Since these bottles are required in huge quantities, they have to be inexpensive. Intricate designs bring more wastage in production increasing production cost. Simple, but unique designs are always preferred.
• Colour: Usually clear PET bottles are used for oil packaging. Dark yellow or green bottles are also a popular choice. Semi-transparent or opaque bottles are also quite popular today. It is because of the sensitive characteristics of edible oils which are always prone to oxidative deterioration like adverse circumstances leading to photo-oxidation. 
• Consequently, it becomes imperative for the manufacturers to get particularly designed bottles and pack the edible oil in bottles of specific shapes. Following part of this article elaborately discusses what PET bottle packaging used for this purpose. But before that, it should be ideal to know more about edible oils, chemical changes leading to their damage and how PET bottles turned out to be the best alternative for their packing.

Edible oils are light sensitive food items with a high risk of degradation due to oxidation. It impacts adversely on the colour, consistency, and taste. It also reduces shelf-life. Therefore, UV absorbers or chromophore deactivating substances need to be added to the material. Adequate research and concentration are required to derive at competent design.

To Buy PET Plastic Bottles Click Here

Pet Bottle Production - Small Scale Manufacturing

Pet jar or pet bottle production is one of the most lucrative and profitable manufacturing opportunity in plastic and polymer industry. According to experts, polymer consumption by Indian plastic industry is expected to be double in the next 6 years. It means we can expect a figure of 20 Million metric tons by 2020.

A pet bottle production unit with a simple process of injection moulding and blow moulding is a profitable venture for the entrepreneurs.

Pet Bottle Production Market Potential

Pet bottle is an essential item for industrial packaging. It caters the food & beverages industry, pharmaceutical, FMCG, chemical, biochemical, gas etc. The advantages of PET bottles include pure, safe, good barrier to oxygen, carbon dioxide and water, lightweight and, therefore, less shipping costs, no leakage, design flexibility, recyclable, long shelf life, good chemical resistance etc. Major application areas of PET bottles are carbonated soft drinks, Mineral water packing, Syrups, Edible oil packing, Butter and Mayonnaise, Wine, Liquor and spirit packing, Sauce, jam and squashes packaging, Agrochemical packaging and as household containers.

Pet bottles are replacing glass bottles because of the high rate of breakage and the inconvenience of returning the empty bottle after consumption. The consumption of PET bottles is increasing on account of new customers being created for bottled beverages as well as an increasing number of products being replaced with PET bottles.

Finance For Pet Bottle Production Business

Like any manufacturing project, there are two types of finance requirement. One is fixed capital and another is working capital. You can go for entire unit finance or can take a separate loan for different requirement. However, you can avail the term loan and mortgage loan for a fixed capital requirement. If you want only working capital assistance then you can apply for cash credit or overdraft facility to your nearby bank or any financial institution.

Pet Bottle Production Unit Setup & Machinery

Select a location carefully for the pet bottle production unit. Availability of labour, distance from the market, proper arrangements of transportation play a vital role in net profit margin. Plan carefully. After getting a machinery installation floor plan, it is advisable to craft an entire floor plan of your pet bottle production unit.

The technology/Machinery required for manufacturing of the Pet Bottles are Injection Molding Machines and one Color Mixer. Additionally, you have to procure one Chilling Water plant, a Scrap Grinder and a Centralized Pulley laminating and printing machine.

Pet Bottle Production Raw Material

The raw material used in the manufacturing of PET Bottles/ Preforms is Polyethylene Terephthalate. Polyethylene tetra phthalate is a polymer that is formed by combining two monomers called modified ethylene glycol and purified terephthalic acid.

Pet Bottle Production Process

First of all, dry the PET granules that you receive from suppliers in a dehumidifier. Then, mix the PET granules with colorants. Then feed the material into the injection molding hopper. The material is plasticized and is injection moulded in a mould which can produce 12-72 performs in a single moulding. The molded preforms are cooled in the machine itself till it can maintain its shape and is taken out and cooled to room temperature. Then, pack the items in cartons for despatch.

Plastic Bottle Manufacturing

The manufacture of plastic bottles takes place in stages. Typically, the plastic bottles used to hold potable water and other drinks are made from polyethylene terephthalate (PET), because the material is both strong and light. To understand the manufacturing process it’s helpful to first examine the composition of PET and how this affects plastic bottles.

Polyethylene Terephthalate (PET)

PET is a thermoplastic polymer that can be either opaque or transparent, depending on the exact material composition. As with most plastics, PET is produced from petroleum hydrocarbons, through a reaction between ethylene glycol and terephthalic acid. To produce plastic bottles, the PET is first polymerized to create long molecular chains.

Polymerization itself can be a complicated process and accounts for many of the inconsistencies between one batch of manufactured PET and another. Typically, two kinds of impurities are produced during polymerization: diethylene glycol and acetaldehyde. Although diethylene glycol is generally not produced in high-enough amounts to affect PET, acetaldehyde can not only be produced during polymerization, but also during the bottle manufacturing process. A large amount of acetaldehyde in PET used for bottle manufacturing can give the beverage inside an odd taste.

Once the plastic itself has been manufactured, the bottle manufacturing process can begin. To ensure that the PET is appropriate for use, numerous tests are done post-manufacturing to check that the bottles are impermeable by carbon dioxide (which is important for bottles that carry soda). Other factors, such as transparency, gloss, shatter resistance, thickness and pressure resistance, are also carefully monitored.

Bottle Manufacturing

The first stage in bottle manufacturing is stretch blow moulding. The PET is heated and placed in a mould, where it assumes the shape of a long, thin tube. (The process by which the plastic is forced into the mould is called injection moulding.)The tube of PET, now called a parison, is then transferred into a second, bottle-shaped mould. A thin steel rod, called a mandrel, is slid inside the parison where it fills the parison with highly pressurized air, and stretch blow moulding begins: as a result of the pressurized air, heat and pressure, the parison is blown and stretched into the mould, assuming a bottle shape. To ensure that the bottom of the bottle retains a consistently flat shape, a separate component of plastic is simultaneously joined to the bottle during blow moulding.

The mould must be cooled relatively quickly, so that that the newly formed component is set properly. There are several cooling methods, both direct and indirect, that can effectively cool the mould and the plastic. Water can be coursed through pipes surrounding the mould, which indirectly cools the mould and plastic. Direct methods include using pressurized air or carbon dioxide directly on the mould and plastic.

Once the bottle (or, in continuous manufacturing, bottles) has cooled and set, it is ready to be removed from the mould. If a continuous moulding process has been used, the bottles will need to be separated by trimming the plastic in between them. If a non-continuous process has been used, sometimes excess plastic can seep through the mould during manufacturing and will require trimming. After removing the bottle from the mould and removing excess plastic, the bottles are ready for transportation.

PET a Very Crucial Raw Material For Packaging

PET has been in use from quite a long time, but recent years showed a great surge in the demand worldwide. Easy availability of the PET material has a great emphasis on packaging due to high-quality production with reduced costs. According to a forecast from Smithers Pira, there will be a sustained annual growth of 4.6 per cent year-on-year basis in the next five years. It is a phenomenal increase from any scale. Other than established economies, transitional and emerging ones become prominent players in the marketplace.

Sustainable growth would take the demand for PET packaging material to new heights

The increasing importance of attractive packaging and personal hygiene are major reasons behind the increase. A large number of PET bottles for wines, spirits, pharmaceuticals, and dairy products are needed due to their reliability and sturdiness.

Market reports say that the worldwide market will show a gigantic increase to $60 Million from the current figures of 48 Million with an annual growth rate of 4.6 per cent approximate. With a sustained growth, it will open new horizons in the coming five years.  Consumption in tones expected to reach 20 Million tonnes in the aforesaid period.

Reasons for such an overwhelming performance

Experts say that the trends were indicating a fantastic future in 2010 when PET bottles gained worldwide popularity due to easy handling, durability, convenience, and cost-effectiveness. Being incredibly lightweight they are ideal for on-the-go utilization. There were various reasons behind it:

1. Due to the popularity of bottled water, ready-to-drink beverages, soft drinks, and juices there was a need for good quality durable packaging material PET emerged as the best alternative.

2. Household cleaning products and pharmaceuticals replaced conventional packaging material with PET. It is a cost-effective and convenient alternative.

As per data, around 12.5 million tonnes of total 15.4 million tonnes were contributed by PET bottles. Bottles water contributed for 5.45 million tonnes and 5.17 million tonnes by carbonated water. Experts say that the timid performance by the latter is triggered by increasing awareness about the harmful effects of sweetened drinks.

Glass-Vs-Plastic

Among other important sectors in the packaging industry, non-food packaging demonstrated a phenomenal increase of 4.4 per cent and thermoforming packaging recorded 4.7 per cent.  Thus, the fastest growth has been shown by packaged water.

Future seems to be further promising

Well-known brand owners and packaging experts are quite confident that the future is further promising for this industry. With new technology, it is possible for reducing the weight of PET bottles further. It will result in further cost-effective products. Since PET bottles share more than 80 per cent of the overall sales, it is going to be a great impact on the business. Experts predict that the bottled water is going to rock in the next five years with a consistent volume growth of 6% whereas pharmaceutical and other drinks are expected to touch the 5% mark.

Who will be the market drivers?

It is sure that the developing markets will steal the show irrespective of geography. In the last five years, Asia Pacific has left Western Europe and North America far behind. In fact, it has become the largest regional market in the aforesaid period. Global recession did not affect this region as badly as North America or Western Europe. Hence, the total share was 31% by the Asia Pacific in the last five years. Future trends indicate that it will show the same increase.

PET Consumption in Asia and other continents

PET is a versatile resin used for a wide variety of applications like food packaging, bottling, films and many more. PBT is another type of thermoplastic that is useful in electronic goods, electrical appliances, automotive parts and consumer products. There has been a phenomenal increase in the demand for PBT and PET in the last few years. Estimates show that from 2014 to 2019, there will be a steady growth of more than 7 per cent worldwide. These figures are based on the overall consumption of both types of resins.  These calculations are based on Five Forces model of Porter that takes into account the current industry trends, value chain analysis, and the top players that contribute to the consumption.

Among various contributing factors for the significant increase in the consumption of PET and PBT, some are prominent ones. Increasing the use of industrial plastic in place of metal, the surge in the use of electrical and electronic applications, emerging economies, are to name a few. Replacement of synthetic PBT with bio-based PBT and reduction in halogen content are also other important drivers. Population growth, urbanization increase, the rise in consumption of FMCG are equally responsible for the growth. There was stagnancy in economies of North America and Europe, but the increase in Asian economy shifted the focus from developed countries to developing countries.

Companies that produce PET resin focus keenly on the expansion and trying to achieve a competitive edge by enhancing efficiency.  Being a dynamic market, it is essential that customer handling takes paramount importance.  All top players spent considerably on R&D and expansions in order to bridge the gap between demand and supply. Out of all marketplaces, Asia-Pacific emerges as one of the greatest driving force behind the increase of PET and PBT consumption.

1. China comes out to be the frontrunner in the consumption of both resins due to the rise in demand by automotive and electronic sectors.

2. India, Brazil, Germany are the other big players.

3. Asia-Pacific consumes 38% PET and 54% PBT of the overall consumption. They are quite impressive.

4. A lot of mergers, acquisitions and agreements happened in last few years making it a dynamic and vibrant marketplace.

Contact Smart Packages for more information

Substituting HDPE Handle Jars With PET Handle Bottles

HDPE and PET are two popular types of plastics. They are useful for manufacturing a wide variety of products for industrial and domestic usage. Both have various qualities common, but PET has some distinct advantages that make it more suitable raw material.

What is PET?

Polyethylene Terephthalate or PET is another popular type of plastic. It is tough, shatterproof and clear. PET is an excellent barrier for gases (including Oxygen and Carbon-di-oxide) and water that make it the best material for carbonated drinks, foodstuff and milk. PET is one of the most widely used raw materials in the food industry. PET is useful in manufacturing a variety of food jars, containers and refill packs, serving trays, packaging material, industrial components, parts etc. It has been approved by food and safety authorities based on extensive toxicity studies. However, reusing of PET seems to have toxicity issues. Hence, it is recommended that PET should be recycled after single use.

Multiple times recycling of PET is possible. Also, the recycling process saves energy and helps in reducing the emission of toxic gases. It creates various domestic jobs for small and medium industries who manufacture products using it. There are various forms of a recycled PET like the fiberfill, strapping, fibre, thermoformed packaging, food or non-food bottles, trays and takeaway containers, etc.

It is a thermoplastic polymer resin of the polyester family, formed by combining Ethylene Glycol and Terephthalic acid or Di-methyl Terephthalate. Due to high clarity, good chemical resistance, and temperature tolerance, it captures a large market share of raw material supply for the packaging industry. Blow mould method or Thermoforming method are two popular methods of manufacturing. Like all other thermoplastics, PET is easily recyclable. In fact, it is easy and practical to recycle it as compared to others. The recycled PET is the raw material for manufacturing Polyester Fiber, a versatile product.

Recycling of PET

PET used bottles/containers are collected from recycling collection stations. The sorting department separates the lot according to the material type. Bundles of sorted material are dispatched to reclaiming section. The bundled material is unbundled and washed thoroughly to remove dirt and dust. Machines convert it into shreds and send to the washing section. Clean flakes stocks are ready for reuse. Flakes can be converted into polyester fibre useful in making clothing, pillows, carpets, and fleece clothes. It is possible to convert them into safe and convenient single-serve bottles also.

What is HDPE?

HDPE is the abbreviation of High-Density Poly Ethylene. The polymerization process of Ethylene produces a lightweight thermoplastic resin with great mechanical resistance quality and lightweight. Because of good chemical resistance to a large spectrum of acids or organic solvents, it is an ideal material for producing containers. Food oils, petrochemical products, other chemicals and medicines can be stored without any risk of degradation/chemical decomposition.

It is produced by a special process known as cracking. When petroleum products get intense heat under controlled condition, ethylene gas produces. The molecules of Ethylene link together and form a substance known as Polyethylene. It looks like porridge which passes through tiny holes. Holes convert it into strings. These strings go to cutting machine and turn into little granules. HDPE contains a very high density of Ethylene molecules.

Due to low transparency, it acts as a good barrier for light. However, it is little inconvenient from user’s perspective because the material can’t be perceived from outside. Some peculiar traits like high moisture resistance and lucidness stand out HDPE distinctly for a variety of applications. It has a good capacity of storing items below freezing temperature.  However, it is not possible to fill products above 110 degrees Fahrenheit temperature. It is not suitable for essential oils or storing products that need vacuum sealing.

Various manufacturers offer a commendable range of jars and bottles with multiple sizes and shapes to meet the demands of clients. Due to good holding capacity, durability, superior quality and long-lasting life, they get appreciation from users across the globe.

Recycling of HDPE

Recycle companies collect large pools of it and clean thoroughly before sending it for recycling. Other plastic polymers are separated out because it may spoil the entire lot. Since it has a relatively low specific density, the sink-float mechanism is useful for separating it from others. Near Infrared Radiation technique is another popular method of sorting other types of polymers. After that, the material is moved to the shredding and melting section. Recycled HDPE is ready for further use.

Why are PET handle bottles better than HDPE handle jars?

1. It is remarkably lightweight than HDPE or glass. Typically, the weight of a 1L bottle of PET is about 20-26 grams whereas HDPE weighs around 38-44 grams. It makes a great difference in packaging costs.

2. There is no material cost during the production process.

3. High efficient, lower power consumption and a fully automated process make PET production cost-effective.

4. PET offers improved barrier properties for Oxygen and humidity. Hence, these containers keep food items free from odours.

5. Attractive and aesthetic tailor-made bottles are made from PET.

6. It has a smooth finish, no scratch marks like HDPE. It is possible to produce transparent or attractively coloured bottles using this material.

7. It is a durable material with high shock-resistance.

8. Since PET is biologically inert material like glass, it resists attacks of micro-organisms.

9. It doesn’t contain BPA or heavy metals. It is a low-toxic and low-hazardous material.

Due to excellent usability, low cost and better quality products, PET successfully substitutes HDPE bottles, handled jars and other packaging materials. It is a cost-effective solution with incredible flexibility. As per statistics, PET is a rapidly increasing market share across all countries. Research and development are going on to make it more environment-friendly and safe plastic material. With the increasing demand in top-rated developing countries like India and China, it has a bright future. These markets have shown remarkable economic growth in the last decade. Due to enhancement in lifestyle, there is a great thrust for the packaged food industry. Manufacturers of developed countries expect exponential growth in the coming years. It is a good sign for the PET industry.

Contact Smart Packages for more information

Recycled PET Is An Excellent Raw Material For Textiles

As the use of PET increases worldwide, experts get worried about the increasing waste and its hazardous effects on the ecological system. Since it remains intact forever (or a long time), it is always advisable to recycle it and use in other industries.  So far, PET has been used successfully in the production of synthetic fabric.  It reduces production cost considerably and keeps the environment clean.

Use of recycled bottles in manufacturing textiles is a way of reusing a chemical that exists in PET bottles. It is called polyethylene Terephthalate that is also the basic ingredient of polyester fabric. Researchers have proved that the use of PET bottles results in the cost-efficient manufacturing of fabric because of less energy requirement. Bottles made from hazardous polycarbonate are not suitable for manufacturing fabrics.

There are two fundamental benefits of the whole process.

Fibres can be produced from the viscous liquid of polyethylene Terephthalate. When the recycled material is used, only half of the energy is needed to reach the desired state.

When plastic junk gets consumed for production of fresh fabric, it is an eco-friendly process reducing solid waste from trenching grounds and landfills.

The process

There are various stages of the process.

Recycle collectors supply piles of bottles to the manufacturing unit. The first step is to separate them based on colour. Workers inspect each bottle to ensure there are no foreign particles/caps/labels.

Sorted bottles go through cleaning and sterilizing process. They move to dry section and then crushed into small chips.

The chips move to the next process i.e. heating and spinning to change their shape and appearance. Chips get converted into fine threads. These threads get converted into smooth strings that move further to crimping machines. These machines change their structure and texture and make them fluffy like wool. These yarns go to the drier section and then pass through quality control tests. Only the best fibres are declared fit for selling.

For coloured fabrics, white yarns move to die section where bleaching and dying process change their appearance. The finished product is ready for dispatch after quality checking.

It is also possible to give different texture and effects to polyester fabrics made from PET bottles. Wool, velvet, corduroy and denim finish are the most popular ones. Special napper machines are used for it where yarns pass through mechanical bristles. These bristles raise the surface of the fabric and shear the raised thread for a realistic effect.

Why recycled fabrics should be preferred?

These fabrics are more eco-friendly than virgin ones because they have fewer energy needs. Also, they are economical and affordable.  According to estimates, still 75% of plastic bottles go to landfills or they contaminate the environment. If more than 90 per cent of them get recycled, there will be the immense benefit for the environment. 

Since these fabrics are cheaper than virgin ones, customers have an added advantage. It is said that a sweater is made from 60 bottles whereas a T-shirt needs 14. Carpets, sleeping bags, tapestry and many other things can be made from this fabric. Companies are doing research for making business suits with this fabric. It will be lightweight, cheap, and maintenance free.

Contact Smart Packages for more information

How Important is Colour in Packaging?

Colour plays a vital role in plastic product packaging. Whether you’re incorporating primary or complementary colours, all colours assist brands in distinguishing product packaging and help it stand out.

Consumers pay close attention to the colours of a brand’s packaging before making their purchasing decisions. Consumers pay close attention to the colours of a brand’s packaging before making their purchasing decisions.

Colour is Essential to Packaging

According to Packaging Digest, colours in product labels and packaging play a huge role in the consumer’s purchasing decisions. Studies show:

• Almost 85% of shoppers say the colour is the primary reason they’ve purchased a certain product.
• 80% of shoppers say colour increased brand recognition.

5 Most Popular Colors Brands Use to Convey Emotion

Colours have been known to evoke emotions. It also has a massive impact on consumers’ perception when it comes to product packaging. In fact, there are six colours, which have been identified as being critical in purchase decisions, according to an article by Inc.

colour swatches Colors evoke various emotions and moods that affect consumers’ purchase decisions when shopping.

1. Blue represents sincerity, cheer, and honesty.
2. Red represents new, daring, exciting, and contemporary.
3. Green represents fresh, imaginative, and communicates eco-friendly or organic as well.
4. Purple represents unique, out of the box, edgy, yet dependable, and high-end.
5. Orange & Yellow represents rugged, strong, cheerful, and optimistic.

4 Colour Trends in Packaging

While other factors, such as brand recognition and product quality, play a part in purchasing decisions, colour is still one of the most important aesthetic features to consider.

Here are four popular colour trends in the product packaging industry.

1. Pastels gained significant popularity in 2018. These colours are soothing and create a sense of calmness in consumers.
2. Colour Gradients are very popular. Everywhere you turn, you’ll be able to find colour gradients – even when you’re watching a sunrise or sunset. The colour transition of colour gradients stimulates moods like calm, peace, or even excitement.
3. Green – the word and the colour – takes on multiple meanings. While the word represents environmental friendliness, the actual colour is the indicator of its impact on the environment and the sourcing of the packaging materials. The market for environmentally friendly products is constantly growing and usually incorporates green in the packaging.
4. Colours Are Linked to Flavors, which might not be a huge surprise. Linking colours and flavours have been a common association for quite some time. For example, linking yellow to lemon flavour and red to cherry flavour creates a quick recognition of foods. Manufacturers use this method to influence split-second purchasing decisions and to drive sales.

Consumers can already tell a juice and carbonated beverages’ flavour by its colour. Consumers can already tell a juice and carbonated beverages’ flavour by its colour.

Upcoming Color Trends

The Global Cosmetic Industry predicts the top colours for the 2020 Spring and Summer seasons. Colours are beginning to reflect what attracts millennial and Gen Z consumers, who are steadily gaining more purchasing power. These consumers are interested in self-expression, quirky influences, and bold visual aspects. The forecasted trends are:

• Muted Tones
• Bright citrus hues
• Earthy reds
• Clinical influences

Interested in Making Your Product’s Brand Colors Pop?

Since colour plays such a big role in the consumer purchase decision, manufacturers can’t afford to overlook this detail.

Smart Packaging is here to become your complete packaging solutions provider. Let our knowledgeable packaging solutions specialists assist you by providing colour insights and design direction on your product packaging.

Contact Smart Packaging today.