What is PET Plastic?

What is PET?

PET is short for polyethylene terephthalate – it’s a chemical name for polyester. PET is manufactured by transesterification reaction by combining ethylene glycol and terephthalic acid under low vacuum pressure and high temperature to form a polymer chain. It is a thermoplastic polymer resin of the polyester family.

This polymer is extremely stable, tough, and inert as well. PET is highly resistant to most of the chemical or biological reactions with other substances and this is the main characteristic of the PET which makes it safe to use in almost all the applications. PET has varied applications and it’s not only used for convenience-sized and water bottles but also for packaging foods and beverages. The names and acronyms for many of these plastics are similar, but they have different properties and chemical structures.

Dispelling Myths and Misconceptions About PET

There are many misconceptions about PET which has led to nonsensical rumors and erroneous assumptions. First of all, PET does not contain BPA. BPA is short for Bisphenol A which is a compound to manufacture Polycarbonate. PET does not contain BPA and never has.

PET contains no Phthalates (i.e., phthalate ester plasticizers or ortho-phthalates) that are not used in PET, nor is PET a phthalate. Plasticizer phthalates are sometimes used to soften other types of plastic and are believed by some to be potential endocrine disruptors although this is unproven. The confusion seems to come from the PET’s chemical name, polyethylene terephthalate. Despite the suffix, PET is not a plasticizer phthalate. Phthalates are low molecular weight monoesters made from ortho-phthalic acid. PET is high molecular weight polyester made from terephthalic acid. They are completely different chemicals.

About Aldehydes

In PET Bottles trace amounts of acetaldehyde, and to a lesser extent other aldehydes are unavoidable which are by-products of it. In the Modern manufacturing processes of the PET, the industry is using various methods to minimize the formation of aldehydes.

Acetaldehyde is a naturally occurring substance found in many foods, especially ripe fruits, including apples, grapes, and citrus fruits. It is also a natural constituent of butter, olives, frozen vegetables and cheese, and is formed in the body when certain foods are digested.

The insignificant amounts of aldehydes that may be found in PET or PET-packaged items are far lower than the typical levels found in many of these foods or in the human body and pose no health risk. The main concern over trace amounts of acetaldehyde in PET-bottled beverages is literally one of taste. Very few individuals with very highly developed olfactory senses can sometimes detect its faintly fruity taste in bottled water.

Advantages of PET Bottles | Plastic Bottle Manufacturers

Plastic Bottle Manufacturers | HDPE Bottles | Tablet Bottles

In order to completely acknowledge plastic container manufacturing, it's essential to comprehend what they're made of. Packaging organizations have the test to meet while picking the material for their item. It must resist smashing while as yet being sufficiently light to dispatch monetarily and work basically for shoppers.

Overview of PET Bottles

Plastic Bottles these days is something that is sought after, is it chiefly in light of its sturdiness. Most of the individuals around the globe use it regularly. Containing innumerous utilizations, plastic jugs or plastic to be explicit, must be perhaps the best revelation in late hundreds of years.

Polyethylene terephthalate used for Bottling

Polyethylene terephthalate isn't made in a solitary procedure. It is made by the response of two synthetic substances known as Purified terephthalic corrosive (PAT) and ethylene glycol (EG). These two synthetic compounds structure Polyethylene terephthalate alongside different kinds of plastic, utilized in an assortment of utilizations, for example, designing, nylon creation, and so forth.

Properties of Polyethylene terephthalate

• Density: 1.38~1.40g/mm3
• Melting Temperature: 254-256°C
• Crystallinity: >=45%
• Glass Temperature: 82°C

Uses of Polyethylene terephthalate

Also called PET, is a thermoplastic is which is one of the kinds of plastic among millions of others. By a long shot the most helpful sort of plastic, PET containers are utilized for the most part in the drink business, where the jugs are loaded up with a specific refreshment and provided far and wide. It tends to be water, a new squeeze, or some other refreshment. Probably the most widely recognized utilizations would container of mineral water, consumable oil, juice, beauty care products, pharmaceutical, and so on. multiple times, lighter than a glass pack, PET jugs, henceforth, lessens shipping costs by 30%. In the event that a glass and PET container having a similar size is thought about in volume, it can store, PET will come in first, as its divider is more slender.

Main Advantages of PET

Pure

PET doesn't include, by responding with the nourishment or drink which is kept inside the holder. Along these lines, PET conforms to worldwide nourishment contact guidelines.

Lightweight

multiple times, lighter than a glass pack, PET jugs, henceforth, lessens shipping costs by 30%. In the event that a glass and PET container having a similar size is thought about in volume, it can store, PET will come in first, as its divider is more slender.

Crystal Clear

The item looks perfect and solid and fit as a fiddle. These stand out and builds the deals of the items contained inside it.

No Leakage 

Because of the nonappearance of a weld line at the base, the PET jugs spillage doesn't happen.

Design Flexibility

It very well may be planned in all shapes and sizes, structures and hues.

Recyclable

As it is one single material, PET jugs can be washed and squashed into drops and remolded into shape. It has different uses after it is reused, for example, for tying, making rugs, and so on.

Smart Packaging is the main Plastic Product Manufacturers in Kerala in the field of modern-day plastic compartments/Jars/Bottles/PET Bottles. Our group is set up with an emphasis on advancing a wide assortment of inventive and practical plastic jugs utilizing practically all evaluations of top-notch polymers for different pressing needs.

Types of Plastics | Plastic Product Manufacturers in Kerala

Plastic Bottle Manufacturers | HDPE Bottles | Tablet Bottles:



Plastic isn't as basic as you may suspect. Every single one of them is unique in relation to the others. Some of them are reusable, the others produce hazardous material after a few employments. Some are effectively recyclable, others need progressively advanced and many-sided handlings in its reusing procedure.

Types of Plastics

• Polyethylene Terephthalate (PET or PETE or Polyester)
• High-Density Polyethylene (HDPE)
• Polyvinyl Chloride (PVC)
• Low-Density Polyethylene (LDPE)
• Polypropylene (PP)
• Polystyrene (PS)

Polyethylene Terephthalate (PET or PETE or Polyester)

PET is otherwise called a without wrinkle fiber. It's not quite the same as the plastic packaging that we usually observe at the market. PET is for the most part utilized for nourishment and drink bundling purposes because of its solid capacity to keep oxygen from getting in and ruining the item inside. It additionally assists with keeping the carbon dioxide in carbonated beverages from getting out.

High-Density Polyethylene (HDPE)

Very uncommon contrasted with different kinds, HDPE has long basically unbranched polymer chains which makes them extremely thick and in this way, more grounded and thicker from PET. HDPE is ordinarily utilized as the basic food item pack, obscure milk, juice compartment, cleanser containers, and medication bottle.

Polyvinyl Chloride (PVC)

PVC is ordinarily utilized in toys, rankle wrap, stick wrap, cleanser bottles, free leaf fasteners, blood packs, and clinical tubing. PVC or vinyl used to be the second most broadly utilized plastic gum on the planet (after polyethylene), before the assembling and removal procedure of PVC has been announced as the reason for genuine wellbeing dangers and natural contamination issues. Low-

Density Polyethylene (LDPE).

Low-Density Polyethylene (LDPE)

PVC is ordinarily utilized in toys, rankle wrap, stick wrap, cleanser bottles, free leaf fasteners, blood packs, and clinical tubing. PVC or vinyl used to be the second most broadly utilized plastic gum on the planet (after polyethylene), before the assembling and removal procedure of PVC has been announced as the reason for genuine wellbeing dangers and natural contamination issues.

Polypropylene (PP)

Stiffer and increasingly impervious to warm, PP is broadly utilized for hot nourishment compartments. Its quality is somewhere close to LDPE and HDPE. Other than in warm vests, and vehicle parts, PP is additionally remembered for the expendable diaper and sterile cushion liners.

Polystyrene (PS)

Polystyrene is the Styrofoam we as a whole usually utilized for nourishment compartments, egg containers, dispensable cups, and bowls, bundling, and furthermore bicycle head protector. At the point when uncovered with hot and sleek nourishment, PS could filter styrene that is considered as mind and sensory system toxicant, it could likewise influence qualities, lungs, liver, and resistant framework. On those dangers, PS has a low reusing rate.

Smart Packaging is the main Plastic Product Manufacturers in Kerala in the field of modern-day plastic compartments/Jars/Bottles/PET Bottles. Our group is set up with an emphasis on advancing a wide assortment of inventive and practical plastic jugs utilizing practically all evaluations of top-notch polymers for different pressing needs.

Edible Oil PET Bottle Packaging

As a health conscious individual, if you regularly use edible oils, it is evident that you know their outstanding attributes. It is no secret now that we are living in a world where our bodies are unknowingly exposed to various types of ailments. Therefore, it becomes paramount for every family that its everyday meals are cooked in edible oils so as to eliminate the chances of any health perils.

However, while rejoicing the above healthy facets about the edible oils, one thing must have certainly amazed you – their packing. And when you closely observe, you are left to wonder how challenging it should be for the manufacturers – to send thousands of litres of edible oil adequately bundled in those colourful bottles to customers, and to make sure that the oil reaches your home with complete sanctity! Well, that is a sensible point; manufacturers of edible oils have to lay significantly high stress in terms of their packaging. But before we know more about that, let’s find out what characteristics make edible oils so much preferable and why their packaging has to be user-sensitive.

Why Edible Oils need special packaging

You can find edible oils in a large variety. Amongst all others, corn oil and vegetable oil are highly preferred by people because they are inexpensive. These oils go through a heavy processing mechanism due to which trans-fat content in them is excessive. Those who regularly use processed oils are always prone to different diseases such as coronary artery diseases or enhanced hypertension.

On the other hand, edible oils got high nutritional value and they reduce chances of diseases as they keep body nourished. The edible peculiarities of these oils can be enjoyed in a variety of ways:

Olive Oil lets you forget the possibility of heart problems because it is rich with monounsaturated fat. Its fruity flavour is always a surplus treat for your dishes. With regular consumption, some types of cancers and diabetes can be kept at bay. Because of these health advantages, olive oil can be assuredly used for both vegetarian and non-vegetarian cooking. Today, it becomes the top choice worldwide. People do not bother paying high in lieu of incredible health benefits achieved.

Qualities of olive oils are best retained in specialized PET bottle packaging. The PET bottle packaging primarily focuses on:

• Freshness, because this form of edible oil is usually preserved and not consumed instantly, and PET makes sure that.
• Acidity, because this is the foremost thing for extra virgin olive consumers. PET bottle packaging ascertains its originality along with its acidic flavour.

Coconut Oil is another important form of edible oil which is rich with properties that are antifungal and antiviral. National Centre for Biotechnology has confirmed its disease-fighting characteristics being rich with medium-chain fatty acid and lauric acid. This edible oil form also checks cholesterol level because of monounsaturated fat contents.

Specially designed edible oil PET bottle packaging makes sure that triglyceride levels are adequately maintained in the oil. PET also keeps the oil free from any contamination and retains its healthy-hearth qualities.

What attributes are important while designing PET bottles for oils?

Designs and shapes play an important role from the aesthetic point of view. It is a proven fact that if the design appeals to the buyer, there is greatly likely he or she go for the product. Therefore, cute and catchy designs are preferred. Specialists recommend that following attributes should be there in an oil bottle:

• Stability: It is critical that the design is stable. It can be stacked easily in the shelves/boxes. Homes, supermarkets, and conventional shops have large handling of oil bottles. Unstable/inconvenient design causes damage during transit or storage.
• Shape: Edible oil PET bottles should be should be shaped in such a way that it is convenient to pick and lift. Handling comfort is the prime criteria while finalizing the shape.
• Durability: It is important that oil bottles are durable. The design and shape shouldn’t have weaker areas that are unable to sustain pressures. There is a risk of leakage and damage from such weaker points.
• Leak-proof and moisture resistance: Absolute leakproof bottles are needed for edible oil packaging. High precision moulding machines are required for zero defect bottles. Oil has to be kept 100% moisture free because it gets contaminated in the presence of moisture. Hence, it is important that stringent quality measures are followed for production.
• Recyclability: Oil is a consumable item. Hence, there is fast recycling of packaging bottles. If the material is 100% recyclable, then it is not only environmentally friendly but cost effective as well. Use of virgin plastic is mandatory for oil bottles. The production units have to follow government norms defined for production and recycling.
• Cost: Since these bottles are required in huge quantities, they have to be inexpensive. Intricate designs bring more wastage in production increasing production cost. Simple, but unique designs are always preferred.
• Colour: Usually clear PET bottles are used for oil packaging. Dark yellow or green bottles are also a popular choice. Semi-transparent or opaque bottles are also quite popular today. It is because of the sensitive characteristics of edible oils which are always prone to oxidative deterioration like adverse circumstances leading to photo-oxidation. 
• Consequently, it becomes imperative for the manufacturers to get particularly designed bottles and pack the edible oil in bottles of specific shapes. Following part of this article elaborately discusses what PET bottle packaging used for this purpose. But before that, it should be ideal to know more about edible oils, chemical changes leading to their damage and how PET bottles turned out to be the best alternative for their packing.

Edible oils are light sensitive food items with a high risk of degradation due to oxidation. It impacts adversely on the colour, consistency, and taste. It also reduces shelf-life. Therefore, UV absorbers or chromophore deactivating substances need to be added to the material. Adequate research and concentration are required to derive at competent design.

To Buy PET Plastic Bottles Click Here

Plastic Bottle Manufacturing

The manufacture of plastic bottles takes place in stages. Typically, the plastic bottles used to hold potable water and other drinks are made from polyethylene terephthalate (PET), because the material is both strong and light. To understand the manufacturing process it’s helpful to first examine the composition of PET and how this affects plastic bottles.

Polyethylene Terephthalate (PET)

PET is a thermoplastic polymer that can be either opaque or transparent, depending on the exact material composition. As with most plastics, PET is produced from petroleum hydrocarbons, through a reaction between ethylene glycol and terephthalic acid. To produce plastic bottles, the PET is first polymerized to create long molecular chains.

Polymerization itself can be a complicated process and accounts for many of the inconsistencies between one batch of manufactured PET and another. Typically, two kinds of impurities are produced during polymerization: diethylene glycol and acetaldehyde. Although diethylene glycol is generally not produced in high-enough amounts to affect PET, acetaldehyde can not only be produced during polymerization, but also during the bottle manufacturing process. A large amount of acetaldehyde in PET used for bottle manufacturing can give the beverage inside an odd taste.

Once the plastic itself has been manufactured, the bottle manufacturing process can begin. To ensure that the PET is appropriate for use, numerous tests are done post-manufacturing to check that the bottles are impermeable by carbon dioxide (which is important for bottles that carry soda). Other factors, such as transparency, gloss, shatter resistance, thickness and pressure resistance, are also carefully monitored.

Bottle Manufacturing

The first stage in bottle manufacturing is stretch blow moulding. The PET is heated and placed in a mould, where it assumes the shape of a long, thin tube. (The process by which the plastic is forced into the mould is called injection moulding.)The tube of PET, now called a parison, is then transferred into a second, bottle-shaped mould. A thin steel rod, called a mandrel, is slid inside the parison where it fills the parison with highly pressurized air, and stretch blow moulding begins: as a result of the pressurized air, heat and pressure, the parison is blown and stretched into the mould, assuming a bottle shape. To ensure that the bottom of the bottle retains a consistently flat shape, a separate component of plastic is simultaneously joined to the bottle during blow moulding.

The mould must be cooled relatively quickly, so that that the newly formed component is set properly. There are several cooling methods, both direct and indirect, that can effectively cool the mould and the plastic. Water can be coursed through pipes surrounding the mould, which indirectly cools the mould and plastic. Direct methods include using pressurized air or carbon dioxide directly on the mould and plastic.

Once the bottle (or, in continuous manufacturing, bottles) has cooled and set, it is ready to be removed from the mould. If a continuous moulding process has been used, the bottles will need to be separated by trimming the plastic in between them. If a non-continuous process has been used, sometimes excess plastic can seep through the mould during manufacturing and will require trimming. After removing the bottle from the mould and removing excess plastic, the bottles are ready for transportation.

PET a Very Crucial Raw Material For Packaging

PET has been in use from quite a long time, but recent years showed a great surge in the demand worldwide. Easy availability of the PET material has a great emphasis on packaging due to high-quality production with reduced costs. According to a forecast from Smithers Pira, there will be a sustained annual growth of 4.6 per cent year-on-year basis in the next five years. It is a phenomenal increase from any scale. Other than established economies, transitional and emerging ones become prominent players in the marketplace.

Sustainable growth would take the demand for PET packaging material to new heights

The increasing importance of attractive packaging and personal hygiene are major reasons behind the increase. A large number of PET bottles for wines, spirits, pharmaceuticals, and dairy products are needed due to their reliability and sturdiness.

Market reports say that the worldwide market will show a gigantic increase to $60 Million from the current figures of 48 Million with an annual growth rate of 4.6 per cent approximate. With a sustained growth, it will open new horizons in the coming five years.  Consumption in tones expected to reach 20 Million tonnes in the aforesaid period.

Reasons for such an overwhelming performance

Experts say that the trends were indicating a fantastic future in 2010 when PET bottles gained worldwide popularity due to easy handling, durability, convenience, and cost-effectiveness. Being incredibly lightweight they are ideal for on-the-go utilization. There were various reasons behind it:

1. Due to the popularity of bottled water, ready-to-drink beverages, soft drinks, and juices there was a need for good quality durable packaging material PET emerged as the best alternative.

2. Household cleaning products and pharmaceuticals replaced conventional packaging material with PET. It is a cost-effective and convenient alternative.

As per data, around 12.5 million tonnes of total 15.4 million tonnes were contributed by PET bottles. Bottles water contributed for 5.45 million tonnes and 5.17 million tonnes by carbonated water. Experts say that the timid performance by the latter is triggered by increasing awareness about the harmful effects of sweetened drinks.

Glass-Vs-Plastic

Among other important sectors in the packaging industry, non-food packaging demonstrated a phenomenal increase of 4.4 per cent and thermoforming packaging recorded 4.7 per cent.  Thus, the fastest growth has been shown by packaged water.

Future seems to be further promising

Well-known brand owners and packaging experts are quite confident that the future is further promising for this industry. With new technology, it is possible for reducing the weight of PET bottles further. It will result in further cost-effective products. Since PET bottles share more than 80 per cent of the overall sales, it is going to be a great impact on the business. Experts predict that the bottled water is going to rock in the next five years with a consistent volume growth of 6% whereas pharmaceutical and other drinks are expected to touch the 5% mark.

Who will be the market drivers?

It is sure that the developing markets will steal the show irrespective of geography. In the last five years, Asia Pacific has left Western Europe and North America far behind. In fact, it has become the largest regional market in the aforesaid period. Global recession did not affect this region as badly as North America or Western Europe. Hence, the total share was 31% by the Asia Pacific in the last five years. Future trends indicate that it will show the same increase.

PET Consumption in Asia and other continents

PET is a versatile resin used for a wide variety of applications like food packaging, bottling, films and many more. PBT is another type of thermoplastic that is useful in electronic goods, electrical appliances, automotive parts and consumer products. There has been a phenomenal increase in the demand for PBT and PET in the last few years. Estimates show that from 2014 to 2019, there will be a steady growth of more than 7 per cent worldwide. These figures are based on the overall consumption of both types of resins.  These calculations are based on Five Forces model of Porter that takes into account the current industry trends, value chain analysis, and the top players that contribute to the consumption.

Among various contributing factors for the significant increase in the consumption of PET and PBT, some are prominent ones. Increasing the use of industrial plastic in place of metal, the surge in the use of electrical and electronic applications, emerging economies, are to name a few. Replacement of synthetic PBT with bio-based PBT and reduction in halogen content are also other important drivers. Population growth, urbanization increase, the rise in consumption of FMCG are equally responsible for the growth. There was stagnancy in economies of North America and Europe, but the increase in Asian economy shifted the focus from developed countries to developing countries.

Companies that produce PET resin focus keenly on the expansion and trying to achieve a competitive edge by enhancing efficiency.  Being a dynamic market, it is essential that customer handling takes paramount importance.  All top players spent considerably on R&D and expansions in order to bridge the gap between demand and supply. Out of all marketplaces, Asia-Pacific emerges as one of the greatest driving force behind the increase of PET and PBT consumption.

1. China comes out to be the frontrunner in the consumption of both resins due to the rise in demand by automotive and electronic sectors.

2. India, Brazil, Germany are the other big players.

3. Asia-Pacific consumes 38% PET and 54% PBT of the overall consumption. They are quite impressive.

4. A lot of mergers, acquisitions and agreements happened in last few years making it a dynamic and vibrant marketplace.

Contact Smart Packages for more information

How Important is Colour in Packaging?

Colour plays a vital role in plastic product packaging. Whether you’re incorporating primary or complementary colours, all colours assist brands in distinguishing product packaging and help it stand out.

Consumers pay close attention to the colours of a brand’s packaging before making their purchasing decisions. Consumers pay close attention to the colours of a brand’s packaging before making their purchasing decisions.

Colour is Essential to Packaging

According to Packaging Digest, colours in product labels and packaging play a huge role in the consumer’s purchasing decisions. Studies show:

• Almost 85% of shoppers say the colour is the primary reason they’ve purchased a certain product.
• 80% of shoppers say colour increased brand recognition.

5 Most Popular Colors Brands Use to Convey Emotion

Colours have been known to evoke emotions. It also has a massive impact on consumers’ perception when it comes to product packaging. In fact, there are six colours, which have been identified as being critical in purchase decisions, according to an article by Inc.

colour swatches Colors evoke various emotions and moods that affect consumers’ purchase decisions when shopping.

1. Blue represents sincerity, cheer, and honesty.
2. Red represents new, daring, exciting, and contemporary.
3. Green represents fresh, imaginative, and communicates eco-friendly or organic as well.
4. Purple represents unique, out of the box, edgy, yet dependable, and high-end.
5. Orange & Yellow represents rugged, strong, cheerful, and optimistic.

4 Colour Trends in Packaging

While other factors, such as brand recognition and product quality, play a part in purchasing decisions, colour is still one of the most important aesthetic features to consider.

Here are four popular colour trends in the product packaging industry.

1. Pastels gained significant popularity in 2018. These colours are soothing and create a sense of calmness in consumers.
2. Colour Gradients are very popular. Everywhere you turn, you’ll be able to find colour gradients – even when you’re watching a sunrise or sunset. The colour transition of colour gradients stimulates moods like calm, peace, or even excitement.
3. Green – the word and the colour – takes on multiple meanings. While the word represents environmental friendliness, the actual colour is the indicator of its impact on the environment and the sourcing of the packaging materials. The market for environmentally friendly products is constantly growing and usually incorporates green in the packaging.
4. Colours Are Linked to Flavors, which might not be a huge surprise. Linking colours and flavours have been a common association for quite some time. For example, linking yellow to lemon flavour and red to cherry flavour creates a quick recognition of foods. Manufacturers use this method to influence split-second purchasing decisions and to drive sales.

Consumers can already tell a juice and carbonated beverages’ flavour by its colour. Consumers can already tell a juice and carbonated beverages’ flavour by its colour.

Upcoming Color Trends

The Global Cosmetic Industry predicts the top colours for the 2020 Spring and Summer seasons. Colours are beginning to reflect what attracts millennial and Gen Z consumers, who are steadily gaining more purchasing power. These consumers are interested in self-expression, quirky influences, and bold visual aspects. The forecasted trends are:

• Muted Tones
• Bright citrus hues
• Earthy reds
• Clinical influences

Interested in Making Your Product’s Brand Colors Pop?

Since colour plays such a big role in the consumer purchase decision, manufacturers can’t afford to overlook this detail.

Smart Packaging is here to become your complete packaging solutions provider. Let our knowledgeable packaging solutions specialists assist you by providing colour insights and design direction on your product packaging.

Contact Smart Packaging today.

Advanced Methods in Plastic Manufacturing

Colour Process Automation Technology:

Plastics manufacturing is a complex, multi-step process that moves at rapid speeds to create high product yields. Maintaining colour quality and consistency throughout the manufacturing processes can be difficult, but advancements in colour process automation technology offer continual monitoring for real-time identification of colour changes. Continual monitoring, from pellet colours and extruded plastics to pre-formed products, allows for automatic adjustments to be set, creating a more efficient and cost-effective process stream. New technology provides affordable options for colour process measurement using smaller self-contained instrumentation that can easily adapt to any production line.

colour Process Automation Technology (cPAT) with ACLCC by Plastore and  Hunter Lab for plastics manufacturing is a fully integrated, online color measurement and color control solution tailored to meet the needs of plastics manufacturers. From plastic sheet manufacturing, to window profile, vinyl siding, custom profile and compounding, cPAT offers best practices and automated solution tools to improve manufacturing efficiencies, ensure product quality, and reduce overall costs.

Today’s plastic extrusion color control process relies a bit on ‘black magic’ to be successful. Time-interval based color monitoring is insufficient in providing information on baseline, variation or improvement opportunities. The process is not very controllable, predictable or often times even understandable. cPAT eliminates the ‘black magic’, making the process something that operators can control, predict and troubleshoot.

Improving costs and efficiency

Today’s colour process measurement systems are fully integrated, allowing for precise workflow monitoring and improved quality control (QC). The ability to provide real-time, quantifiable results allows manufacturers to set defined parameters and predict potential variations and changes in final color outcomes. According to the online article “Best Practices and Solution Tools to Automate Colour Quality Control in Plastic Extrusion Processing”, “Colour Process Automation Technology (cPAT) introduces best practices and solution tools to help plastics manufacturers achieve greater performance by moving from a philosophy of time-interval based colour QC to a more dynamic approach to continuous monitoring, closed-loop colour control, and automated defect containment. Colour process automation technology allows organizations to measure, analyze, control and document the colour of extruded plastic in real-time through the measurement of Critical Colour Process Parameters (CCPP) which affect Critical Colour Quality Attributes (CCQA).”

Find more product by Advanced Methods in Plastic Manufacturing Here..

Plastic Disposals – The Safest Way

Plastic has an immense growth due to its various beneficial properties such as versatility, extreme durability, Lighter weight, relatively inexpensive to produce etc. Plastic now play an increasing inevitable role in all aspects of modern life and it is  used in all kinds of items including protective and smart packaging, mobile phones, domestic appliances etc

Each year, the demand of plastic is increasing rapidly. As the demand of plastic increases,the disposal of plastic waste decreases each day and it became an important environmental challenge. And the recycling of plastic facing many barriers due to non-degradable nature. More than 90% of the articles found on the sea beaches contain plastic.

Plastic recycling is the new environmental policy trend in communities across the nation and it is the process of recovering scrap or waste plastics and reprocessing the material into useful products. Compared to glass or metallic materials, plastic poses unique challenges in recycling because of the massive number of types of plastic, therefore plastic recycling tend to be quite specialized. Each type of plastic carry a resin identification code , and must be sorted before they can be recycled.

 Polyethlene terephthalate (PET) and high density polyethylene (HDPE) bottles have proven to have high recyclability and are taken by most curbside and drop-off recycling programs. The growth of PET bottle recycling has been facilitated by the development of processing technologies that increase product purities and reduce operational costs. Recycled PET and HDPE have many uses and well-established markets. PET and High Density Polyethylene (HDPE) are used in a great deal of food packaging. PVC that has come from a plastic recycling plant along with PET and HDPE is safe and durable enough to be used again in construction products, proving a reliable, effective and environment friendly.

Smart Packaging is a leading Plastic Bottle Manufacturers In Kerala, Tamil Nadu, Karnataka, Andhra Pradesh, dealing with manufacturing of all kind of  plastic containers - both for liquid and dry packing needs and are also suppliers and exporters of plastic containers.They have been in the plastic package industry for over 10 years and have emerged as a leader in creating total packaging solutions for healthcare, chemicals, food and beverage, consumer goods, pharmaceutical, FMCG and lubricant industry, thus fulfilling the needs of our clients for cost effective quality conscious products on an immediate basis.

Smart Packaging has producing a large category of plastic containers for all kind of purposes. They are producing plastic bottles in advanced state of art technology with innovative structural design. Smart packaging is the best PET bottle manufacturer of Kerala, Tamil Nadu, Karnataka, Andhra Pradesh. We have to take an oath that we should not pollute environment while going for recycling and use of recycled products. We're trying to figure ways to make recycling more accessible to the general public, and raise awareness overall.

Plastic Recycling is critical to sustainability management all over the world. Not only does it reduce waste but it helps conserve natural resources that are important to the survival of the human race. it is not only the responsibility of recycling plants and manufacturers to make the effort to ensure the success of the recycling industry, but also that of the consumer to make choices when it comes to purchasing plastic items and then disposing of them appropriately.

Creative Ideas With Plastic Bottles

All of us know that  dozens of empty useless bottles are lying at each and everyone's home. Why don't you make use of all such unwanted plastic bottles into a useful and creative crafts for decorating your home and garden? We can make different kinds of flowers, room dividing curtains, bottle bird feeder, toys, candle stand, jewellery stand etc.

The PET Plastic bottle is the  most fairly useful material as it is resilient and flexible. And  there are probably countless applications for these bottles which will give them second life. They can be transform into garden planters, flower vases and even be used as household hacks. And the best part is the little ones in our home will definitely enjoy making this craft of recycled plastic bottles.

Here are some creative ideas to decorate your home and garden:

1. BEAUTIFUL BOTTLE VASE

2. PLASTIC BOTTLE BUTTERFLY DECORATION

3. DOLL HOUSE FOR KIDS

4. PENGUIN TOY FOR KIDS

5. CANDLE CENTERPIECE

Instead of  throwing out those unwanted plastic bottles, use them in a creative way. Make different decorative crafts because many of these are kid friendly. if your little ones are bored in holidays, you can help them to create a bit fun and also you can take care of some your plastic waste at the same. Thus you are giving good use for old plastic bottles,don't you think?

For making crafts for kids and home, think twice that you are using high quality plastic bottles because only  quality plastic bottles can cleaned and used in future. Some plastic bottles contain chemicals which may cause serious health issues. So choose best quality PET plastic bottles because as we said above it is resilient, flexible and can be recycled.Buy your bottles from a trusted plastic bottle manufacturer.

Click here to order your best quality PET plastic bottles.

               

Repurpose your Garden Using Unwanted Plastic Bottles

Making your own home garden from unwanted plastic bottles are quiet common today.It is mainly useful to people who are living in cities.You can use almost any kind of plastic bottles to repurpose your garden. if we have insufficient space in yard, we can make vertical garden by using plastic bottles

Use best quality plastic bottles which is cleaned after their actual usage for repurposing your garden. So buy high quality plastic bottles not only for present use but also for future use. Day by day , pollution is  increasing by low quality plastics which also cause severe health problems too.

So What we can do for this is buy good quality plastic bottles from the trusted plastic bottle manufacturer for different kind of plastic bottles. Plastic bottles are available in various size and shapes for different purposes..

Use smart packaging plastic bottles which is trustworthy for kind of purposes...

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Different Types of Plastic Bottles

Plastic is an essential component of various products. Plastic bottles are mainly used to store liquids and food items.The size of bottles ranges from very small to large.They are more comfort than glass bottles because of of its superior resistance to breakage.We have different types of plastic bottles like,

• Liquid Packing Bottle
• Square Type Bottle
• Photo Resistant Bottle
• Bulk Packing Bottle
• Hand Wash Bottle
• PET Bottle
• Chemical Bottle

Liquid Packing Bottle

Square Type Bottle

Photo Resistant Bottle

Bulk Packing Bottle

PET Bottle

These are just some of the designs of plastic bottles manufactured by Smart Packaging.For more designs of plastic bottles visit out website www.smartpackaging.co.in

Smart Packaging is one of the best plastic bottle manufacturers in Kerala, Tamil Nadu,Karnataka,Andhra Pradesh