Showing posts with label pet jar manufacturers in kerala. Show all posts
Showing posts with label pet jar manufacturers in kerala. Show all posts

The Numbers Behind Plastic

Plastic bottle Manufactures in Kerala
Plastics are everywhere. Look around you, from your home, just how many plastic items around you can take notice? From food containers, household utensils to bags, kid’s toys, shower curtains, cosmetics packaging and water bottles – plastic has become a permanent fixture in everyday lives, and this has been quite alarming especially when it comes to safety.

Plastic bottle Manufactures in Kerala

1. Polyethylene terephthalate (PET or PETE or polyester)
Description:  PET is the most well-known member of the polyester family of plastic polymers. It initially gained widespread use as a wrinkle-free fibre (commonly called "polyester"), and the majority of its production still goes toward textile manufacturing. It has become extremely popular for food and drinks packaging purposes because of its strong ability to create a liquid and gas barrier - so oxygen cannot get in to spoil food, and the carbon dioxide that makes drinks fizzy cannot get out. Properties:  clarity, lightness, strength, toughness, a barrier to liquid and gas.

Typical Use:  Bottles (water, soft drink, juice, beer, wine, mouthwash, salad dressing), peanut butter/jam jars, oven-ready and microwaveable meal trays, detergent and cleaner containers. Also used in liquid crystal displays, the film for capacitors, insulation for wire and insulating tapes, and as a common finish for wood products such as guitars, pianos and vehicle/yacht interiors.

PET fabric (polyester) is commonly used in textiles (fabric and clothing), padding and insulation (for pillows, comforters, upholstery), carpet, and mouldings. Also for tyre reinforcements, conveyor belts, safety belts, coated fabrics and tarpaulins. 

Toxicity:  PET may leach antimony (antimony trioxide is used as a catalyst and flame retardant in PET) (PET1, PET2). The longer a liquid is left in a PET container the greater the potential for release. As well, warm temperatures inside cars, garages, and enclosed storage areas increase the release of antimony into the liquid. Antimony trioxide is considered a possible carcinogen (PET3). Workers exposed to antimony trioxide for long periods of time have exhibited respiratory and skin irritation and among female workers, increased incidence of menstrual problems and miscarriage -- while there is no evidence that these effects could arise from exposure to the small amounts of antimony released from PET products (such as water bottles), we prefer not to be exposed to it at all (PET3).
Plastic bottle Manufactures in Kerala
The evidence is also emerging that phthalate endocrine disruptors also leach from PET (PET4, PET5).

PET as a textile - i.e., polyester - likely contains flame retardants incorporated into it during the manufacturing process. As such, polyester is often described as "inherently flame retardant", but it is unclear exactly which flame retardant chemicals are added to polyester as it is being made, and thus it is difficult to know if there is a toxicity issue with polyester fibre.  

Recycling:  About 29% (PET6). Recycled material downcycled into polyester fibre for fleece clothing, tote bags, strapping. Note: "Downcycling" means that the recycled material is of lower quality than the original PET, and can only be made into progressively lower quality products until it can no longer be recycled and becomes landfill waste which is most likely landfilled.

Alternatives:  Use a glass or stainless steel reusable water bottle. Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Choose natural fabrics (e.g., organic cotton, wool, hemp) for clothing.

2. High-density Polyethylene (HDPE)
Description:  Polyethylenes are the most widely used family of plastics in the world. The versatile Polyethylene polymer has the simplest basic chemical structure of any plastic polymer (repeating units of CH2: one carbon and two hydrogen molecules) making it very easy to process and thus extremely popular for numerous low-value applications - especially packaging. HDPE has long virtually unbranched polymer chains which align and pack easily making it dense and very crystalline (structurally ordered) and thus a stronger, thicker form of-of polyethylene. Properties:  stiffness, strength, toughness, resistance to moisture, permeability to gas, ease of processing. 

Typical Use:  Plastic bags (grocery), opaque milk, water, and juice containers, bleach, detergent and shampoo bottles, garbage bags, dishes, yoghurt and margarine tubs, cereal box liners, some medicine bottles. Also used in Tyvek insulation, PEX piping, plastic/wood composites.  
Plastic bottle Manufactures in Kerala
Toxicity:  Being relatively stable, it is generally considered a safer plastic for food and drink use, although some studies have shown that it can leach the endocrine disruptor nonylphenol (added to HDPE as a stabilizer), especially when exposed to ultraviolet light - i.e., sunlight - and possibly other additive chemicals with estrogen-mimicking activity (HDPE1, HDPE2, HDPE3).

Recycling:  About 29% (HDPE4). Recycled material made into bottles for non-food items like shampoo, laundry detergent, motor oil; plastic lumber and furniture, piping, recycling bins, fencing, floor tiles, buckets, crates, flower pots, garden edging, film and sheeting.   

Alternatives:  Use glass or stainless steel reusable bottles and food storage containers. Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Use reusable bags made of natural fibres (cotton, hemp).

3. Polyvinyl chloride (V or Vinyl or PVC)
Description:  Long the second most widely used plastic resin in the world (after polyethylene), PVC (or vinyl) use has decreased because of serious health and environmental pollution issues associated with its manufacture, use and disposal -- its whole life cycle is toxic. But it is still popular and in common use because of its cost-effective versatility. The base monomer is vinyl chloride - the presence of chlorine is the cause of many of PVC's problems - which can be combined and blended with numerous chemicals (including plasticizers such as phthalates) to create resins with properties ranging from rigid to filmy to soft to leathery.  Properties:  versatility, ease of blending, strength, toughness, clarity, transparency.

Typical Use:  Soft PVC (softened with plasticizers) used in toys, clear food (e.g., take-out) and non-food packaging (e.g., blister wrap, cling wrap), squeeze bottles, shampoo bottles, mouthwash bottles, cooking oil and peanut butter jars, detergent and window cleaner bottles, loose-leaf binders, shower curtains, blood bags and medical tubing, "pleather" clothing, Naugahyde upholstery, wire and cable insulation, carpet backing and flooring. Rigid PVC used for blister packs and clamshell packaging, credit cards, piping (e.g., for plumbing), vinyl siding, window frames, fencing, decking, and other construction materials.
Plastic bottle Manufactures in Kerala
Toxicity:  PVC is widely considered the most toxic and hazardous plastic that is still - unbelievably so - commonly used to make numerous consumer products (PVC1, PVC2). It may contain and/or leach a variety of toxic chemicals including, but not limited to:  bisphenol A (BPA), phthalates, lead, dioxins, mercury, and cadmium. Here is a taste of the toxic life cycle of PVC:

The vinyl chloride monomer from which PVC is made is a known carcinogen (PVC3), thus putting manufacturing workers and surrounding communities at risk (PVC1).
Soft forms of PVC, such as toys and packaging and bottles, may leach phthalates. For example, di(2-ethylhexyl) phthalate (DEHP) and butyl benzyl phthalate (BBzP) are two phthalates commonly used as plasticizers or softening agents (usually DEHP). DEHP and BBzP are endocrine disruptors mimicking the female hormone estrogen and have been strongly linked to asthma and allergic symptoms in children living in homes where PVC dust was present (PVC4, PVC5) and to ADHD in children (PVC6); may cause certain types of cancer, including breast cancer (PVC7). Recent consumer product legislation in Europe, Canada and the US, bans DEHP and BBzP and other dangerous phthalates from use in children's products in concentrations greater than 0.1% (PVC8, PVC9, PVC10).
When PVC is burned (e.g., via waste incineration, car or home fires), dioxins are formed. Dioxins are known human carcinogens and persistent organic pollutants and are considered one of the most toxic types of chemicals ever tested (PVC1, PVC11).

Recycling Rate:  Very low (PVC12). Rarely recycled because it is difficult to do so on an industrial scale. It should not be recycled because it contaminates the recycling stream. Recycled PVC can become packaging, binders, decking, panelling, insulation, mud flaps, film and sheet, flooring, garden hoses.

Alternatives:  Use glass or stainless steel reusable bottles and food storage containers. Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Use non-plastic food wrap. Use recycled cardboard binders. Use recycled kraft paper, recycled cellulose wadding or compostable cornstarch peanuts for packaging. Use hemp or cotton shower curtains, and rubber hoses. Green building has taken off and there are now numerous healthy and eco-friendly alternatives to vinyl construction materials. 


4. Low-density Polyethylene (LDPE)
Description:  Polyethylenes are the most widely used family of plastics in the world. The versatile polyethylene polymer has the simplest basic chemical structure of any plastic polymer (repeating units of CH2: one carbon and two hydrogen molecules) making it very easy to process and thus extremely popular for numerous low-value applications - especially packaging. LDPE polymers have significant chain branching including long side chains making it less dense and less crystalline (structurally ordered) and thus a generally thinner more flexible form of polyethylene. Properties:  strength, toughness, flexibility, resistance to moisture, ease of sealing, ease of processing. 

Typical Use:  Mostly for film applications like bags (grocery, dry cleaning, bread, frozen food bags, newspapers, garbage), plastic wraps; coatings for paper milk cartons and hot & cold beverage cups; some squeezable bottles (honey, mustard), food storage containers, container lids. Also used for wire and cable covering.
Plastic bottle Manufactures in Kerala
Toxicity:  Being relatively stable, it is generally considered a safer plastic for food and drink use, although some studies have shown that it can leach the endocrine disruptor nonylphenol (added to LDPE as a stabilizer), especially when exposed to ultraviolet light - i.e., sunlight - and possibly other additive chemicals with estrogen-mimicking activity (LDPE1, LDPE2).

Recycling Rate:  Low (LDPE3). Difficult to recycle. Recycled material can be made into compost bins, panelling, plastic lumber.

Alternatives:  Use glass or stainless steel reusable bottles and food storage containers. Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Use reusable bags made of natural fibres (cotton, hemp). Use non-plastic food wrap.

5. Polypropylene (PP)
Description:  Polypropylene is used for similar applications as polyethylenes, but is generally stiffer and more heat resistant - so is often used for containers filled with hot food. It too has a simple chemical structure (many methyl groups of CH3 - one carbon and three hydrogen molecules) making it very versatile. It's crystallinity (structural order affecting hardness & density) is quite high, somewhere between LDPE and HDPE. Properties:  strength, toughness, resistance to heat, chemicals, grease & oil, the barrier to moisture.

Typical Use:  Food containers (ketchup, yoghurt, cottage cheese, margarine, syrup, take-out), medicine containers, straws, bottle caps, Britta filters, Rubbermaid and other opaque plastic containers, including baby bottles. Other uses include disposable diaper and sanitary pad liners, thermal vests, appliance parts and numerous car parts (bumpers, carpets, fixtures).  
Plastic bottle Manufactures in Kerala
Toxicity:  Being relatively stable, it is generally considered a safer plastic for food and drink use, although it has been shown to leach plastic additives (such as the stabilizing agent oleamide) when PP labware was used in scientific experiments (PP1) and one older study has suggested heated PP may be linked to occupational asthma based on the exposure of a worker in a PP factory (PP2).

Recycling Rate:  Low, because often pigmented or mixed with other resins, therefore difficult to sort (PP3).  Recycled material made into brooms, brushes, bins pallets, auto battery cases, flower pots. 

Alternatives:  Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Use a glass or stainless steel reusable water bottle. Purchase margarine/butter in cubes. 

6. Polystyrene (PS)
Description:  Polystyrene is commonly associated with the trade name Styrofoam food containers and packing peanuts made of expanded PS (EPS), which is essentially foamed PS that has been puffed up with air. PS synthesis requires benzene, a known carcinogen, to form the monomer styrene, which is reasonably anticipated to be a human carcinogen. Apart from low cost, low strength foam, PS can be made as a clear, glassy, hard polymer used for things like cutlery and cd cases; also higher impact versions exist for harder applications. Properties: versatility, clarity, easily formed. 

Typical Use:  EPS: Styrofoam food containers, egg cartons, disposable cups and bowls, take-out food containers, deli food plates, packaging, packing peanuts, bike helmets. Harder clear/opaque PS: disposable cutlery & razors, compact disc & DVD cases. High impact PS: hangers, smoke detector housing, licence plate frames, medicine bottles, test tubes, Petri dishes, model assembly kits.
Plastic bottle Manufactures in Kerala
Toxicity:  PS food containers can leach styrene, which is reasonably anticipated to be a human carcinogen (PS1, PS2) and is considered a brain and nervous system toxicant (PS1, PS3, PS4). Animal studies have shown adverse effects on genes, lungs, liver, and the immune system (PS2). Note that styrene is also present in second-hand cigarette smoke, off-gassing building materials, and car exhaust.  The leaching of styrene from PS containers into food is increased when the food or liquid is hot and oily (PS3, PS4). 

Recycling Rate:  Very low, because difficult to recycle (PS5). Recycled material made into packaging and thermal insulation.

Alternatives:  Avoid PS take-out containers - bring your own reusable dishes/containers for take-out. Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Use reusable dishes (e.g., ceramic, stainless steel) and cutlery (e.g., stainless steel, bamboo) for picnics and events.

Other (O) - all other plastics
This category does not identify one particular plastic resin. It is a general catch-all for all plastics other than those identified by numbers 1-7 and can include plastics that may be layered or a mixture of various plastics. It includes the new bioplastics.

Polycarbonate (PC) is an extremely common plastic in this category and is often associated with this category (sometimes a product will have the number 7 on it with the letters "PC" underneath), so we describe it below -- But keep in mind that polycarbonate is not the only plastic in this category and if a product has a number 7 on it without the letters PC under it, the product could be made of polycarbonate or it could be any other plastic (and there are thousands!). The only way to know for sure is to ask the manufacturer or have the plastic tested. 

Polycarbonate (PC)
Description:  Polycarbonate use as a consumer plastic has decreased drastically in recent years due to the health-related problems associated with bisphenol A (BPA), the primary molecule in PC polymers, as well as increasing national bans on its use for certain products such baby bottles and infant formula packaging. It is a tough family of engineering plastics originally developed to be an alternative to die-cast metal. Its strength and transparency made it a popular choice for consumer products needing to be shatter-proof, and also for epoxy resins. PC is also known by various trade names including Lexan, Makrolon and Makroclear. Properties: Easily moulded, temperature resistance, stiffness, strength, optical clarity.
Plastic bottle Manufactures in Kerala
Typical Use:  Baby bottles, sippy cups, water bottles, three and five-gallon large water storage containers, metal food can liners, juice and ketchup containers, oven-baking bags, carbonless paper receipts.  Also used in custom packaging, eyeglass lenses, epoxy resins, dental sealants, compact discs, DVDs, Blu-ray discs, lab equipment, gears, snowboards, car parts, housing for cell phones, computers and power tools. 

Toxicity:  The problem with PC is bisphenol A (BPA), the synthetic backbone which readily breaks down and leaches from PC. For example, BPA leaching is a significant concern with PC epoxy-lined cans used for foods, especially oil-based and/or acidic foods, which will increase leaching. There is lots more information in our BPA section but in a nutshell... BPA is often described as a hormone or endocrine disruptor, because it mimics human hormones, in particular, the estrogen hormones, which are involved in normal cellular function, reproduction, development and behaviour. Peer-reviewed scientific studies have linked BPA to numerous health problems including chromosome damage in female ovaries, decreased sperm production in males, early onset of puberty, various behavioural changes, altered immune function, sex reversal in frogs, impaired brain and neurological functions, cardiovascular system damage, adult-onset (Type II) diabetes, obesity, resistance to chemotherapy, increased risk of breast cancer, prostate cancer, infertility, and metabolic disorders -- research into the impacts of BPA on human health is extensive and ongoing (PC1, PC2, PC3, PC4).

Recycling Rate:  Very low (PC). Not all municipalities include polycarbonate as readily acceptable for their recycling programs. Recycled PC may be used to make plastic lumber.

Alternatives:  Buy in glass and reuse those bottles/jars - mason jars are incredibly versatile. Use a glass or stainless steel reusable water bottle. Use a stainless steel water dispenser for large quantities of water or other liquids. If you must use the large blue PC bottles, transfer the water to another container as soon as you bring it home.

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Advanced Methods in Plastic Manufacturing

Colour Process Automation Technology:
Plastics manufacturing is a complex, multi-step process that moves at rapid speeds to create high product yields. Maintaining colour quality and consistency throughout the manufacturing processes can be difficult, but advancements in colour process automation technology offer continual monitoring for real-time identification of colour changes. Continual monitoring, from pellet colours and extruded plastics to pre-formed products, allows for automatic adjustments to be set, creating a more efficient and cost-effective process stream. New technology provides affordable options for colour process measurement using smaller self-contained instrumentation that can easily adapt to any production line.
colour Process Automation Technology (cPAT) with ACLCC by Plastore and  Hunter Lab for plastics manufacturing is a fully integrated, online color measurement and color control solution tailored to meet the needs of plastics manufacturers. From plastic sheet manufacturing, to window profile, vinyl siding, custom profile and compounding, cPAT offers best practices and automated solution tools to improve manufacturing efficiencies, ensure product quality, and reduce overall costs.


Today’s plastic extrusion color control process relies a bit on ‘black magic’ to be successful. Time-interval based color monitoring is insufficient in providing information on baseline, variation or improvement opportunities. The process is not very controllable, predictable or often times even understandable. cPAT eliminates the ‘black magic’, making the process something that operators can control, predict and troubleshoot.

Improving costs and efficiency
Today’s colour process measurement systems are fully integrated, allowing for precise workflow monitoring and improved quality control (QC). The ability to provide real-time, quantifiable results allows manufacturers to set defined parameters and predict potential variations and changes in final color outcomes. According to the online article “Best Practices and Solution Tools to Automate Colour Quality Control in Plastic Extrusion Processing”, “Colour Process Automation Technology (cPAT) introduces best practices and solution tools to help plastics manufacturers achieve greater performance by moving from a philosophy of time-interval based colour QC to a more dynamic approach to continuous monitoring, closed-loop colour control, and automated defect containment. Colour process automation technology allows organizations to measure, analyze, control and document the colour of extruded plastic in real-time through the measurement of Critical Colour Process Parameters (CCPP) which affect Critical Colour Quality Attributes (CCQA).”

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Advantages of Recycling Plastics

Advantages of Recycling Plastics

Plastics should be recycled because of a number of reasons as can be seen below:

Provision of a Sustainable Source of Raw Materials
Recycling plastics provides a sustainable source of raw materials to the manufacturing industry. Once the plastics are recycled, they are sent to manufacturing industries to be redesigned and converted into new shapes and used in different appliances.

Reduces Environmental Problems
Since plastics are non-biodegradable, they pose a high risk to the people and the environment as a whole. They can block sewer lines, drainages and other waterways leading to blockages and unwanted pileups. When plastics are eliminated through recycling, the environment looks clean and inhabitable.

Reduces Landfill Problems
Recycling plastics minimizes the amount of plastic being taken to the ever-diminishing landfill sites. Most countries have designated areas specifically meant for burying plastics. When they are recycled, these sites will receive little plastic garbage. The remaining areas can be used for other purposes instead of dumping plastics that do not rot. These areas can be used for agriculture or for human settlement. It should be understood that human population is growing each day and land is becoming a problem. Instead of misusing the land for garbage disposal it can be used for settlement and other important economic activities.
Advantages of Recycling Plastics
Consumes Less Energy
Recycling of materials including plastics requires less energy as compared to making the plastic from scratch. This saves energy and that energy can be diverted to other important things in the economy. It is therefore important to encourage plastic recycling in the manufacturing industry as it will save the economy billions of money. The process of manufacturing plastic using natural raw materials is expensive and time consuming compared to the recycling process.

Encourages a Sustainable Lifestyle among People
Individuals who have ventured into plastic collection and recycling business will experience improved lifestyles as they will get their daily income from the business. This will, in the long run, improve the economy and boost the living standards of the people. So do not just sit there doing nothing, embrace plastic recycling activities and improve your economic standards.


In summary, any sort of effort aimed at saving the environment is very important and matters a lot. Since its inception during the environmental revolution in the late 1960s, plastic recycling is one of the most encouraged solid waste management programs in the world. Prior to the push to use of plastic containers by manufacturers, products were packaged in glass, metal and paper. Therefore, in order to keep our environment clean, reduce landfills, provide a sustainable supply of plastics to manufacturers, it is important to recycle plastics.

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Common Recycled Plastics

Recycled Plastics

What are the Common Recycled Plastics?

There are numerous and common types of recycled plastics as can be seen below:

Recycled PlasticsPolyethylene Terephthalate
This type of recycled plastic is tough, has excellent clarity, is strong and has a barrier to moisture and gas. It is used in the manufacture of water, soft drinks, peanut butter and salad dressing bottles and jars.

High-Density Polyethylene
Recycled Plastics
This recycled plastic is known for its excellent stiffness, resistance to moisture, strength, versatility, toughness and reduced permeability to gas. It is used in the manufacture of water, juice and milk bottles. It is also used to make retail and trash bags for households and business people.


Recycled Plastics
Polyvinyl Chloride
Abbreviated as PVC, polyvinyl chloride has a number of applications. It is versatile, can be bent easily, it is tough and strong. This recycled plastic is commonly used in the manufacture of juice bottles, PVC piping and cling films.
Low-Density Polyethylene
Recycled Plastics

This is the most common type of recycled plastic. It has exceptional ease of processing; it is strong, flexible, tough, and resistant to moisture and it’s easy to seal. This plastic is usually used in making frozen food bags, flexible container lids, freezable bottles just to mention but a few.

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Idea about Plastic Recycling

plastic containers  manufacturer

What is Plastic Recycling?
Plastic recycling is the process of recovering different types of plastic material in order to reprocess them into varied other products, unlike their original form. An item made out of plastic is recycled into a different product, which usually cannot be recycled again.

Process of Plastic Recycling
The following is a step by step process of plastic recycling:

plastic containers  manufacturer
1. Collection
Plastics are available in a number of forms for example plastic containers, jars, bottles, plastic bags, packaging plastic, big industrial plastics just to mention but a few. Due to their nature and availability, there are plastic collection centres and some business people have ventured into plastic collecting business as a source of income. Tons and tons of scrap plastic are collected and sent to a collecting yard where they are then packed and transported to plastic processing plants. Unfortunately, not all countries have the capacity to recycle plastic. Very few developing countries can actually recycle plastic. This means that plastic waste is still a major problem in some countries in the world.

2. Sorting
The actual plastic recycling process starts with the sorting of the different plastic items by their resin content and colour. This process is also done to ensure all contaminants are eliminated. There are specially designed machines that help in the sorting of the plastics according to their resin content. Then the recycling mill sorts the scrap plastic by symbols at the bottom of the plastics.

3. Shredding
After sorting the plastics, the next step is to cut the plastics into tiny chunks or pieces. The plastic bottles and containers are then ground and cut into tiny pieces or flakes. The heavier and lighter plastic flakes are separated using a specially designed machine. The separation process helps in ensuring that the different plastics are not put together or mixed up in the final product. Remember that different plastics are used to make different items.

4. Cleaning
After a complete separation, the flakes or chunks are then washed with detergents to remove the remaining contamination. Once the cleaning process is complete, the clean flakes are passed through specialized equipment that further separates the plastic resin types. The plastic flakes are then subjected to moderate heat to dry.

5. Melting
The dry flakes are melted down. They can be melted down and moulded into a new shape or they are melted down and processed into granules. The melting process is done under-regulated temperatures. There is specialized equipment designed to melt down plastic without destroying them.

6. Making of pellets
After the melting process, the plastic pieces are then compressed into tiny pellets known as nurdles. In this state, the plastic pellets are ready for reuse or are redesigned into new plastic products. It is important to point out that recycled plastic is hardly used to make the identical plastic item or its previous form. It is in this pellet form that plastics are transported to plastic manufacturing companies to be redesigned and be used in making other useful plastic products.

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Purity in Plastic Bottles

Plastic is a material created from naturally occurring substances such as oil, gas, coal, minerals and even plants and has the property to be molded, shaped and deformed but not break. Manufactured, or synthetic, plastics are created using a process that attempts to mimic the behaviors of these natural substances. Chemically, plastics are derived from chains of molecules containing carbon and hydrogen (and sometimes oxygen, nitrogen, sulfur, chlorine, fluorine, phosphorous or silicon) that are linked together and create what is known as a “polymer.”


plastic manufactures kerala

So purity of those materials is important because we have to use those with our foods. In case any abnormality on this purity can cause heavy decease like cancer.

Smart packaging is one of leading plastic bottle manufacturer, dealing with manufacturing of plastic containers – both for liquid and dry packing needs and are also suppliers and exporters of plastic containers. Smart packaging has been in the plastic package industry for over 10 years and has emerged as a leader in creating total packaging solutions for healthcare, chemicals, food and beverage, consumer goods, pharmaceutical, FMCG and lubricant industry, thus fulfilling the needs of our clients for cost-effective quality conscious products on an immediate basis.

More range of products are made by the Smart Packagings

The World of Plastic

It's hard to imagine a day without plastics nowadays. Almost every industry requires it. Plastic is a man made synthetic or semi synthetic moldable material.  The use of plastic all over the world has great impact on the development of our economy. By the definition, a plastic is any material that can be shaped or molded into any shapes.Its versatility and unique adaptable  properties allow it to be used in everything like bottles, shoes to car parts and banners.

Many industries strongly prefer to use plastics as this helps them to save a large amount of money. They are able to save a big amount of money because plastics decreases energy consumption and it is durable. Construction industries and automotive industries are major users of plastics. To them, plastics are durable, it doesn't easily wear out, is resistant to corrosion, and gives them an easy way to add colors and simple auto finishing.

The main ingredient in plastic is oil. Plastic materials contain a large amount of carbon-containing compounds due to oil being a carbon-rich material. Plastic items contain large molecules called polymers. These polymers consist of repeating units of shorter carbon-containing compounds which are called monomers. One of the important benefits of plastic is that it can virtually be molded into an endless variety of different shapes.

The benefits of using plastics

Plastic is easy to clean,lightweight, cheap. It has the ability to be molded into complex shapes. Plastic is thermally insulating and can cut heat or cold loss in buildings by up to 70%. Plastic retains is sturdy and retains its molded quality forever. It can be easily shipped, waterproof, and safe. Its lightweight quality keeps our home electronic items lighter on weight and also lighter on our pockets!

Plastics are widely used, for so many products, it is impossible to list them all! plastic machine shops and Manufacturers create large number of plastic products, using Teflon machining and vespal machining. The most Common uses for plastic include plastic drink bottles, carrier bags, packaging, food containers and wrappers, furniture, fixtures and fittings, clothing such as protective rain wear, and polyester fabrics, outdoor tents, boats, bicycle parts, car parts, and flooring.

Smart packaging one of the best plastic manufacturers, suppliers and exporters in India. We go through several processes to ensure that the plastics produced are of high quality. Plastic injection molding machine is the machine used in the process of making plastics. Smart Packaging has producing a large category of plastic containers for all kinds of purposes. They are producing plastic bottles in an advanced state of art technology with innovative structural design. Smart packaging is best  as  a PET bottle manufacture in Kerala, Tamil Nadu, Karnataka and  Andhra Pradesh.

Why Plastic is So Important in Daily Life?

Plastic is one of the most versatile materials for making numerous everyday items. From commonly used household products to the industrial products, plastic's wide usage become crucial part of our daily lives.

Today plastic packaging is preferably used for  fast moving consumer products in the industry. With development in science and technology, plastic  packaging has been constantly being enhanced. In the marketing world,  packaging of products plays an important role in creating brand awareness.



The growing use of plastics in daily life is increasing from home to workplace. The list of plastic usage goes on especially when you look around and begin to notice the plastic in your life. Plastic is versatile, lightweight, flexible, moisture resistant, durable, strong, relatively inexpensive and also it is chemical resistant, clean or opaque and practically unbreakable. So it can be used mainly in packaging of different types of product.

The most commonly used products in our daily lives are plastic bottles because they are usually lighter and do not break easily like glass materials. And fortunately plastic is one of the materials that can be recycled after use.

And if packaging becomes a tough job, plastic packaging is the best choice and the answer to that tough job. Different plastics offer different qualities.So the manufacturer and the consumer have the freedom to choose the type of plastic and plastic products that best suits the application.

Take some daily life scenarios in usage of plastic:

In Medical Field, plastic packaging offers a superior ability to protect products against contamination and the chemical resistance, transparency and toughness of plastics enhance safety and efficiency in both the laboratory and day-to-day hospital use and, consequently, it protects patients against infection.

Take every home scenario, break-resistant, shatterproof and no-spill plastic bottles cut down on injuries and cleanups anywhere at home in which  the floor is hard and hands may be slippery. Plastic packaging for shampoos, harsh chemicals and motor oils make at-home tasks easier and less hazardous.

Next Food-service outlets and their customers. They rely on plastic packaging to protect food products against contamination and retain desired temperatures longer. The other one is the use of plastic for Shipping, Storing, Savings. The use of plastics for shipping and storage will continue to grow. Strong, durable and tear resistant, plastic packaging saves energy, space and money.

The usage of plastic in daily life is still going on and  plastic packaging molds itself to modern lifestyles. Today's working parents and busy homes will rely on its convenience and the services it provides. Plastic packaging continues to have the wrap on consumer preference. Freshness, storage stability and ease of preparation are among the consumer goals driving the popularity of plastic food packaging.

In other types of packaging as well, consumers and the hospitals, schools and other institutions that serve them increasingly are turning to plastics. And plastic products should be used wisely and should aware of choosing a plastic product manufacturer.


Smart Packaging is a leading Plastic Bottle Manufacturers in Kerala, Tamil Nadu, Karnataka, Andhra Pradesh, dealing with manufacturing of all kinds of  plastic containers - both for liquid and dry packing needs and are also suppliers and exporters of plastic containers.They have been in the plastic packaging industry for over 10 years and have emerged as a leader in creating total packaging solutions for healthcare, chemicals, food and beverage, consumer goods, pharmaceutical, FMCG and lubricant industry, thus fulfilling the needs of our clients for cost effective quality conscious products on an immediate basis.

Smart Packaging has producing a large category of plastic containers for all kinds of purposes. They are producing plastic bottles in an advanced state of art technology with innovative structural design. Smart packaging is best  as  a PET bottle manufacture in Kerala, Tamil Nadu, Karnataka, Andhra Pradesh. Safe, sanitary, easy to use and economical, plastic packaging is the shape of the future. And Smart packaging Offering safety, quality, convenience and savings, plastic packaging that meets needs of customers

Choose Your Plastic Bottles With Care

It's hard to imagine daily life without plastic. Plastic now play an increasing inevitable role in all aspects of modern life and it is  used in all kinds of items including  plastic medical instruments, building materials, automobile parts, cell phones, toys and tools make things affordable, convenient and portable. A world without plastic is almost unimaginable.




Clearly, plastic contributes greatly to the convenience and efficiency of daily life. For example, massive water storage tanks - above and below ground - are often made of durable plastic that serve their purpose for decades when other materials crack and rust. Our cars are made from a variety of molded plastic parts that make them lighter and more fuel efficient. 

Our households are switched on by plastic. It's insulating and thermal properties keep electrical systems in our homes safe. The plastic interior of our refrigerators covers, plastic insulating foam that saves up to 30% of energy costs. In short, It's clear that plastic is an essential building block of modern life. It's up to consumers to use this man-made resource wisely. So we have to choose plastic bottles from trusted manufacturer who manufactures plastic bottles in unique capabilities.

Smart Packaging is a leading Plastic Bottle Manufacturers In Kerala, Tamil Nadu, Karnataka, Andhra Pradesh, dealing with manufacturing of all kind of  plastic containers - both for liquid and dry packing needs and are also suppliers and exporters of plastic containers.They have been in the plastic package industry for over 10 years and have emerged as a leader in creating total packaging solutions for healthcare, chemicals, food and beverage, consumer goods, pharmaceutical, FMCG and lubricant industry, thus fulfilling the needs of our clients for cost effective quality conscious products on an immediate basis.



Smart Packaging has producing a large category of plastic containers for all kind of purposes. They are producing plastic bottles in advanced state of art technology with innovative structural design. Smart packaging is the best PET bottle manufacturer of Kerala, Tamil Nadu, Karnataka, Andhra Pradesh. We took an oath that we should not pollute environment while going for recycling and use of recycled products. We're trying to figure ways to make recycling more accessible to the general public, and raise awareness overall. Smart packaging always gives importance to  customer satisfaction  and meet their needs by producing high quality water bottles.

To know more about us Click  Smart packaging

Plastic Disposals – The Safest Way

Plastic has an immense growth due to its various beneficial properties such as versatility, extreme durability, Lighter weight, relatively inexpensive to produce etc. Plastic now play an increasing inevitable role in all aspects of modern life and it is  used in all kinds of items including protective and smart packaging, mobile phones, domestic appliances etc

Each year, the demand of plastic is increasing rapidly. As the demand of plastic increases,the disposal of plastic waste decreases each day and it became an important environmental challenge. And the recycling of plastic facing many barriers due to non-degradable nature. More than 90% of the articles found on the sea beaches contain plastic.

Plastic recycling is the new environmental policy trend in communities across the nation and it is the process of recovering scrap or waste plastics and reprocessing the material into useful products. Compared to glass or metallic materials, plastic poses unique challenges in recycling because of the massive number of types of plastic, therefore plastic recycling tend to be quite specialized. Each type of plastic carry a resin identification code , and must be sorted before they can be recycled.



 Polyethlene terephthalate (PET) and high density polyethylene (HDPE) bottles have proven to have high recyclability and are taken by most curbside and drop-off recycling programs. The growth of PET bottle recycling has been facilitated by the development of processing technologies that increase product purities and reduce operational costs. Recycled PET and HDPE have many uses and well-established markets. PET and High Density Polyethylene (HDPE) are used in a great deal of food packaging. PVC that has come from a plastic recycling plant along with PET and HDPE is safe and durable enough to be used again in construction products, proving a reliable, effective and environment friendly.

Smart Packaging is a leading Plastic Bottle Manufacturers In Kerala, Tamil Nadu, Karnataka, Andhra Pradesh, dealing with manufacturing of all kind of  plastic containers - both for liquid and dry packing needs and are also suppliers and exporters of plastic containers.They have been in the plastic package industry for over 10 years and have emerged as a leader in creating total packaging solutions for healthcare, chemicals, food and beverage, consumer goods, pharmaceutical, FMCG and lubricant industry, thus fulfilling the needs of our clients for cost effective quality conscious products on an immediate basis.


Smart Packaging has producing a large category of plastic containers for all kind of purposes. They are producing plastic bottles in advanced state of art technology with innovative structural design. Smart packaging is the best PET bottle manufacturer of Kerala, Tamil Nadu, Karnataka, Andhra Pradesh. We have to take an oath that we should not pollute environment while going for recycling and use of recycled products. We're trying to figure ways to make recycling more accessible to the general public, and raise awareness overall.

Plastic Recycling is critical to sustainability management all over the world. Not only does it reduce waste but it helps conserve natural resources that are important to the survival of the human race. it is not only the responsibility of recycling plants and manufacturers to make the effort to ensure the success of the recycling industry, but also that of the consumer to make choices when it comes to purchasing plastic items and then disposing of them appropriately.

Creative Ideas With Plastic Bottles

All of us know that  dozens of empty useless bottles are lying at each and everyone's home. Why don't you make use of all such unwanted plastic bottles into a useful and creative crafts for decorating your home and garden? We can make different kinds of flowers, room dividing curtains, bottle bird feeder, toys, candle stand, jewellery stand etc.

The PET Plastic bottle is the  most fairly useful material as it is resilient and flexible. And  there are probably countless applications for these bottles which will give them second life. They can be transform into garden planters, flower vases and even be used as household hacks. And the best part is the little ones in our home will definitely enjoy making this craft of recycled plastic bottles.


Here are some creative ideas to decorate your home and garden:

1. BEAUTIFUL BOTTLE VASE



2. PLASTIC BOTTLE BUTTERFLY DECORATION



3. DOLL HOUSE FOR KIDS


4. PENGUIN TOY FOR KIDS


5. CANDLE CENTERPIECE


Instead of  throwing out those unwanted plastic bottles, use them in a creative way. Make different decorative crafts because many of these are kid friendly. if your little ones are bored in holidays, you can help them to create a bit fun and also you can take care of some your plastic waste at the same. Thus you are giving good use for old plastic bottles,don't you think?

For making crafts for kids and home, think twice that you are using high quality plastic bottles because only  quality plastic bottles can cleaned and used in future. Some plastic bottles contain chemicals which may cause serious health issues. So choose best quality PET plastic bottles because as we said above it is resilient, flexible and can be recycled.Buy your bottles from a trusted plastic bottle manufacturer.


Click here to order your best quality PET plastic bottles.