Showing posts with label Plastic Manufacturing. Show all posts
Showing posts with label Plastic Manufacturing. Show all posts

Is it safe to drink water from plastic bottles?

Plastic bottle manufacture in Kerala

Probably. But it depends on the type of plastic the bottle is made from.

When it comes to a healthy drink, nothing can compete with water.

And in an effort to be more healthy, many of us make a point of carrying water bottles with us everywhere we go. But are our water bottles a health issue? Especially those made from plastic?

Generally, they are safe, but it depends on the kind of plastic the bottle is made of.

Most plastics are made of long chains of hydrocarbon molecules, built from simpler building blocks called monomers. Some plastics then have chemicals added to give them a characteristic such as flexibility or colour.

Buying bottled water
The 'single use' water bottles that you typically buy at milk bars, service stations and the like are usually made from polyethylene terephthalate (abbreviated to PET or PETE), an inexpensive and lightweight plastic. Its recycling code (the number in the centre of the triangle of arrows found on most plastics) is 1.

"PET is not one of the plastics that one would think has a propensity to cause a problem," 

Agrees with the US FDA, which says that PET bottles are safe for use and reuse so long as they are washed properly with detergent and water to remove bacteria.

The safety of using PET bottles was questioned after a student research project hit the headlines. The 2001 study found traces of a phthalate — a potentially harmful 'plasticiser' used to make some plastics more flexible — in water from PET bottles, but the research hadn't been verified.

PET has never contained phthalates and the public's association between the two could be based on the plastic's name.

And while some preliminary studies have suggested water from PET bottles can contain as-yet-unidentified substances with 'oestrogenic' properties (which disrupt the body's normal hormone regulation),  no rigorous scientific review has backed these.

A substance called antimony is used in PET production and it can leach into the water in PET bottles. However, this doesn't pose much of a risk.

"Antimony is not in the same league as lead or mercury toxicologically so the likelihood of harm is low,'.

Using your own bottle
But what if you've decided not to buy bottled water, but to use a refillable water bottle to cut down on the plastic sent to landfill?

Polycarbonate has been commonly used to make the sturdy reusable water bottles that many of us use. Polycarbonate is one of the plastics classed as 'other' in the recycling scheme. It has a recycling code of 7, but not all bottles stamped with a 7 are made from polycarbonate.

Polycarbonate is made of a monomer called bisphenol A (BPA). As the plastic breaks down over time, BPA is released into the water held in polycarbonate bottles, particularly when the bottle is heated or repeatedly washed.

"If you have a bottle made of polycarbonate, on first use there probably isn't much depolymerisation but as you use it again and again — especially if things are warm or hot — then there's a high likelihood that there will be a breakdown of the plastic to release the monomer,".

But just because there is some BPA in the water, it doesn't necessarily mean it's dangerous.

Research in animals has found BPA can cause a range of conditions — such as cancer, diabetes, obesity and reproductive and developmental disorders. Some studies suggest that young animals metabolise BPA less efficiently than adults.

"But there's nothing much in the way of identified effects in humans — virtually all of the effects have been established in relatively higher levels of exposure in animal models. The level of exposure is probably not sufficient to cause these effects [in people]. But people who are feeding young children are saying 'I'd rather not take the chance', which is fair enough."

It's likely that soon we won't need to make these choices ourselves. Even though most national food safety agencies, including Australia's FSANZ, say that the level of exposure to BPA is too low to be dangerous, food and drink companies are moving away from polycarbonate because of the bad press.

However, other agencies, such as the US National Toxicology Program, are worried enough to be carrying out reviews and the World Health Organisation is holding a meeting next month to review all the scientific evidence.

"There is a lot of ongoing work to look at the effects of this compound to see whether this genuinely represents a big issue. The position at present is that it doesn't constitute a huge issue,".

"In effect, except that in the very near future, various agencies will make changes to the tolerable daily intake of BPA,". The internationally agreed Tolerable Daily Intake (TDI) for BPA is currently 0.05 mg per kilogram of body weight per day.

One plastic that can be undoubtedly dangerous for making water bottles is polyvinyl chloride (PVC), which has a recycling code of 3. PVC often has phthalates added to make it flexible — though you can't tell this by looking at the recycling code. Thankfully, PVC is not often used to make water bottles.

Choosing a bottle
If you want to err on the side of caution, We suggest you avoid drinks bottles that have the recycling codes of 3 or 7, particularly for children.

The best bottles to use and reuse are those with the recycling codes 2, 4 and 5. 2 and 4 are made from polyethylene and 5 is made from polypropylene.

"There's absolutely nothing in polyethylene or polypropylene that could be classified as dangerous". But these bottles are more expensive to make, so while they are likely to be found more and more in reusable bottles, PET is likely to be the plastic of choice for single-use bottles for a while to come.

You can also check that reusable bottles say they are 'BPA-free', as some bottles may be made of number 5 plastic but use polycarbonate linings or mouthpieces.

Another rule of thumb is to use clear plastic rather than coloured or opaque because they eliminate small potential risks from colouring agents added to the plastic.

And while stainless steel or aluminium bottles are often considered a safe bet, these still have some issues. Stainless steel can corrode a little over time and while the released iron won't harm you, it'll add an unpleasant taste to your water.

Aluminium can also corrode and release aluminium salts into the water. One way of stopping this is to use a plastic liner, which takes you to square one. The glass is a good, but often impractical.

"In the end, you've got to balance all the issues. I would think that many bottles are safe to use, even PET ones. The only ones I would advise against are PVC and polycarbonate,".

To buy from PET bottle manufacture in Kerala visit here

Advantages of Pharmaceuticals Plastic Bottles

PET is chemically inert, non-toxic and safe for food-contact packaging as per testing of specific and overall migration limits set for food, beverages and pharmaceutical packaging. It is to be noted that the current gazette is only a draft notification in regards to the usage of PET bottles and there is NO ban in place, as is being circulated. PET bottles, which are widely used for pharma products in many countries, are tested as per global standards. It is no wonder that bottles made from this versatile, convenient, safe and eco-friendly PET plastic are used for packaging medicines for paediatric, geriatrics and pregnant women by the world's biggest and best pharmaceutical companies. It is worth noting that some of these pharma MNC's find a place in the "Global 10" list and are known to care for the health-wellness of human beings. Thus, the news circulating against "PET for Pharma packaging" is purely based on the misinformed assessment of the facts, to say the least.

PET has today created a niche for itself in the pharma industry owing to the unique set of advantages it provides to the product packaged. It is true that PET started as a replacement for glass in the pharmaceutical industry in the early 90's; however, today it is the first material of choice for any new product or product extensions launched. In fact, there have been recent developments in special grades of PET raw material to be used even for oxygen-sensitive pharma molecules, where glass has been traditionally used.

As you might be aware, packaging of pharmaceutical products has undergone a sea change with constant evolution over the last few decades. For instance, Lami Tubes have replaced Lead Tubes and Polymeric Blister Packs have replaced Metallic Blisters. Similarly, PET bottles have well-replaced glass bottles, at least in the packing of the majority of oral liquids.

In India, There are broadly seven types of plastics and each one of them is denoted with an individual recycling code. PET is a 100% recyclable material with the recycling code of "1" and the recycled bottles in India are used for non-bottle applications like fibre and strapping. PET is one of the most eco-friendly plastic materials available and is 100% recyclable. there are more than 1500 PET converters and around 20% of them primarily supply to the pharma sector. 

The substitution of plastics with glass as the packaging material would result in an increase of packaging cost by at least 20% and this could also result in a rise in the prices of medicines. In regard to the cancellation of government price caps on 108 expensive and widely prescribed medicines, the likely effect would vary as per the different product categories and that would decide the compounded impact on consumers. In addition, as a glass is more centralized in geographical locations, this would also lead to increase in over-all SCM costs if PET bottles are replaced by glass bottles.

  • The significantly lower weight of a bottle than in case of other materials such as glass or HDPE (weight of 1L milk PET bottle is only 25g, while the weight of 1L HDPE container is 38-40g). 
  • No material loss during production. 
  • Lower costs due to material saving and manufacturing technology (high efficiency, low power consumption, full automation of the process).
  • PET bottle offers a better barrier against oxygen and better protection from odours than HDPE.
  • The possibility of producing tailor-made bottles with original shapes, which are attractive and aesthetic for customers and create great marketing opportunities. 
  • PET bottles can be transparent or coloured in different colours including white – which reduces the effect of light. 
  • Smooth, aesthetic finish of a bottleneck, formed during preform injection – no knife cut-off trace or spikes like in an HDPE.
  • The new generation of cap closure dedicated to PET bottle that prevents contamination of the product in case of multiple uses (repeated opening and closing). 
  • PET bottle is extremely lightweight and has a high shock-resistance. It’s convenient for production and distribution. 
  • Transport in several layers is possible – up to six layers with the right bottle design. Positive environmental profile as PET bottle can be easily recycled. 
  • Like glass, PET is a biologically inert material that doesn't react with beverages or foodstuff and is resistant to attacks by micro-organisms.
For more about PET Bottles Click here

IMPORTANCE OF PLASTIC IN OUR DAILY LIFE

Plastic products Manufactures in Kerala

Plastics are a subset of materials known as Polymers. These are composed of large molecules formed by joining many smaller molecules together (monomers). Other kinds of polymers are fibres, elastomers, surface coating and biopolymers, such as cellulose, proteins and nucleic acids. Plastics owe their name to their capability to be shaped to form articles of convenient value by various conversion and forming processes. These are some atypical properties of plastics materials, which make them unique so that products can literally be tailor-made out of these materials.

Plastic products Manufactures in Kerala
In fact, plastics have encompassed every facet of human life viz. agriculture and water consumption, building construction, communication, small and bulk packaging, education, medicine, transportation, defence, consumer durables to name a few. One of the reasons for the great popularity of plastics is due to the remarkable range of properties demonstrated by them because of their ease of processing. Hence, the demand for plastics has been increasing in modern living. 

The Internet, globalisation, increased speed of communication, faster means of transportation, the advance of surgical medicine - all these would not be possible without plastics. Unremitting technological innovation by the plastics industry means that even more efficient, lightweight and compliant forms of plastics are being developed for an increasing range of uses. It is these advances that allow plastics to play an imperative role in the pursuit of sustainable development, by bringing innovative solutions to the full range of challenges facing society. Plastics have been providing help to tackle the world's water circulation crisis, with affordable, easily constructed piping providing solutions to clean water shortages for 5.5 million people in Asia, the Middle East and Africa. Also, the use of plastics drastically reduced the use of traditional usage of wood and other forest products thus resulting in the reduction of deforestation.

Plastic products Manufactures in KeralaIt is estimated that the use of plastics as a whole actually saves more oil than is needed for their manufacture. At end-of-life, plastics can be a valuable alternative energy source in their own right. Plastics recycling continues to increase in the world while energy recuperation is a responsible use of our oil resources, rerouting waste from landfill and helping to preserve fossil fuels. Tapping the sun and wind is already bringing clean and efficient energy to people worldwide and is greatly facilitated by the use of plastics that constitute major parts of the cells and turbines. Incessant improvements in the material itself and recovery technologies mean that, in the future, packaging will become even lighter and more resource-efficient. 

Plastics have proved to have a wide range of applications in a large number of fields and their applications are increasing due to the advantage of low cost, high durability and easy availability. 

Plastics are treated as versatile materials since the properties of these materials can be tailored to meet specific demands by varying molecular weight, molecular weight distribution and side chain branching. Further making copolymers and polymer blends and alloys provide on the mechanism for providing a synergism in properties and tailor making materials for specific applications.

Plastic is used to make optic fibres that are laid under the sea to provide high-speed internet connection to the users. Without the material, innovation is not possible in the field of technology. Modern air conditioners are moulded in plastic to ensure lightweight appliances that can be installed in commercial and residential premises. It also used in making snow, skateboards and modern aviation equipment.

Plastic products Manufactures in KeralaA lot has been written about the material by environmentalists, however, a majority of them is negative content highlighting the issues. Scientists opine that plastic is non-biodegradable however it can be recycled to save the environment. Technological changes are taking place to reduce the harmful effect caused by its waste on the planet. People need to view the usage of plastic in an objective manner rather than drawing the conclusion by analyzing only one side of the story. At present they have not found any replacement of the material, therefore it is important to monitor the usage.

IMPORTANT FACTORS IN PLASTIC PACKAGING

There are six primary types of plastic most commonly used in bottle manufacturing:
Polyethene terephthalate (PET or PETE) is common in food, medicine, beverage bottles and more. PET has a recycling symbol of 1 and is easy to recycle. High-density polyethene (HDPE) is extremely common in plastic bottle packaging and is used for many food, beauty, household and automotive items. HDPE has a recycling symbol of 2 and is fairly easy to recycle. Low-density polyethene (LDPE) is a flexible plastic and is durable as well. Squeezable beverage bottles and other food or household products are often made from LDPE. This plastic has as a recycling symbol of 4 and is more difficult to recycle, as not all recycling centres will accept LDPE products. Polypropylene (PP) is a strong plastic that can hold up under high temperatures. Often used for household bottles, such as food and garden products, PP is also common as well in medicine and vitamin bottles. PP has a recycling symbol of 5 and is difficult to recycle since many recycling centres will not accept PP items.Polycarbonate/polyamide (Other) is often used for industrial liquid bottles. “Other” plastic bottles are common in medical storage and other large containers and products. Items marked “Other” have a recycling symbol of 7 and are very difficult to recycle.

RE-USE OF PET BOTTLES
PET bottles are also recycled as-is (re-used) for various purposes, including for use in school projects, and for use in solar water disinfection in developing nations, in which empty PET bottles are filled with water and left in the sun to allow disinfection by ultraviolet radiation. PET is useful for this purpose because many other materials (including window glass) that are transparent to visible light are opaque to ultraviolet radiation.

Plastic products Manufactures in Kerala

A novel use is as a building material in third-world countries. According to online sources, the bottles, in a labour-intensive process, are filled with sand, then stacked and either mudded or cemented together to form a wall. Some of the bottles can be filled instead with air or water, to admit light into the structure.

Click Here for more about Plastic Bottle Manufacturing. 

Different Types Of Plastic Bottles And Uses

Different Types Of Plastic Bottles And Uses



Liquid Packing Bottles: Liquid packing bottles are mainly used to pack bottles or to store liquid items such as Liquid soaps, chemicals, and things like that. Smart Packaging bottles have no reaction against these kinds of items stored. Especially liquid items like acids which require high duty plastic containers.


Photo Resistant Bottles: Photo resistant bottles are specially made bottles which helps the liquid items to be stored without any problem if the bottle is exposed to the sunlight or any other types of light which may be powerful or less powerful. 

Bulk Packing Bottles:  Bulk packing bottles are mainly used for industrial purpose to store and transport items in bulk and high quantity. These packing bottles are heavy duty and strong therefore less possibility of breakage and leakage.

Hand Wash Bottles:  Hand wash bottles are for storing hand wash liquid and using. Hand wash bottles have an easy press mechanism to get liquid into the hands for washing.

Toilet cleaning Bottles:  Toilet cleaning bottles are used to store and use toilet cleaning liquids. To for the easy use these bottles have long head which is very useful for pouring the liquid into untouchable portions of the toilet.

Other types of plastic bottles that Smart Packaging is manufacturing are,
Square type bottle
square type jar
hand bottle
square type wide mouth
rib jar
photo resistant bottle
bulk packing
dish wash bottle
glass bottle cap and lids
flat container
customized products
chemical bottles
pesticide bottle
etc.


How we can Reduce Plastic Pollution

Usage of plastics increases day by day in our world.So plastic pollution is now became one of the major problem.In this blog we can see how to reduce the amount of plastic pollution.There we have many ways to decrease this pollution.Some of them are mentioned below.

Use Only Quality Plastics

For reducing plastic pollution we can follow this tip efficiently. We can reduce the amount of plastic pollution by using high quality plastics.



Recycling of Plastics

By Recycling of plastics we can surely decrease the plastic pollution.We can do recycling of plastic bottles,recycling of plastic bags and recycling of all other plastic equipment.







Be Aware of Packaging

You must pay attention to how much incidental plastic that comes with what you buy - your bags,headphones,bottles etc. all come in plastic packaging. Strive to cut down on your day to day plastic consumption and reward corporations that package responsibly.






                                        Click Here to Buy High Quality Plastic Bottles !!!!