LIFE CYCLE ANALYSIS OF PLASTIC WATER BOTTLE



Plastic is a hotly debated material and easy to work with, but it can cause damage to the environment. Do you drink bottled water? Then you are creating a lot more waste to our environment. Today more than 480 billion plastic bottles were sold around the world in 2016, and this figure is expected to rise to 583.3 billion by 2021. It will create environment crises on our planet.

Plastic manufacturing and recycling involve several important steps:

Polymerization:


Plastic is a semi-liquid, as a mixture of oil, ethylene, propylene and other materials. The semi-liquid mixture depends on the type of plastic and company that’s making it. Some plastics are harder and others can be softer. If plastic bottles are recycled, they’re made largely from older plastic. 

Molding:


There are several ways to mold plastics. In most processes plastic has already been cooled and worked into granules. The plastic granules are usually fed into a heating hopper, which melts them down and then pushes the melted plastic into a device used to create a bottle.

Packaging bottles:


The bottle is filled with the product it’s made to contain and also paper label is glued to the front. This is done by machines, which grip the bottles and bring them towards a filling machine that loads a prescribed amount of liquid to the bottle. Plastic bottle manufacturers then grouped and send bottles to specific vendors or consumers.

Consumption and collection:
The bottles sold through vendors or through directly from the factory. After being used, they can be recycled. In most of the cities, recyclable plastics are collected and sorted by type and send to be recycled. 

Recycling:


During the recycling, process bottles are cut into flakes, washed, cleaned, and sold back to companies it will use by them. Here the plastic products are melted into plastic mixtures when the company begins production of next step plastic products.



Here we have the best PlasticProduct Manufacturers in Kerala “smart packaging”. They manufacture a different kind of bottles includes spray bottles, plastic tabletcontainer, toilet cleaner bottles, hand wash bottle plastic, etc. This is one of the trusted and leading manufactures all around India.

For more information visit: www.smartpackaging.co.in/

Edible Oil PET Bottle Packaging



As a health conscious individual, if you regularly use edible oils, it is evident that you know their outstanding attributes. It is no secret now that we are living in a world where our bodies are unknowingly exposed to various types of ailments. Therefore, it becomes paramount for every family that its everyday meals are cooked in edible oils so as to eliminate the chances of any health perils.

However, while rejoicing the above healthy facets about the edible oils, one thing must have certainly amazed you – their packing. And when you closely observe, you are left to wonder how challenging it should be for the manufacturers – to send thousands of litres of edible oil adequately bundled in those colourful bottles to customers, and to make sure that the oil reaches your home with complete sanctity! Well, that is a sensible point; manufacturers of edible oils have to lay significantly high stress in terms of their packaging. But before we know more about that, let’s find out what characteristics make edible oils so much preferable and why their packaging has to be user-sensitive.


Why Edible Oils need special packaging

You can find edible oils in a large variety. Amongst all others, corn oil and vegetable oil are highly preferred by people because they are inexpensive. These oils go through a heavy processing mechanism due to which trans-fat content in them is excessive. Those who regularly use processed oils are always prone to different diseases such as coronary artery diseases or enhanced hypertension.

On the other hand, edible oils got high nutritional value and they reduce chances of diseases as they keep body nourished. The edible peculiarities of these oils can be enjoyed in a variety of ways:

Olive Oil lets you forget the possibility of heart problems because it is rich with monounsaturated fat. Its fruity flavour is always a surplus treat for your dishes. With regular consumption, some types of cancers and diabetes can be kept at bay. Because of these health advantages, olive oil can be assuredly used for both vegetarian and non-vegetarian cooking. Today, it becomes the top choice worldwide. People do not bother paying high in lieu of incredible health benefits achieved.

Qualities of olive oils are best retained in specialized PET bottle packaging. The PET bottle packaging primarily focuses on:

  • Freshness, because this form of edible oil is usually preserved and not consumed instantly, and PET makes sure that.
  • Acidity, because this is the foremost thing for extra virgin olive consumers. PET bottle packaging ascertains its originality along with its acidic flavour.


Coconut Oil is another important form of edible oil which is rich with properties that are antifungal and antiviral. National Centre for Biotechnology has confirmed its disease-fighting characteristics being rich with medium-chain fatty acid and lauric acid. This edible oil form also checks cholesterol level because of monounsaturated fat contents.

Specially designed edible oil PET bottle packaging makes sure that triglyceride levels are adequately maintained in the oil. PET also keeps the oil free from any contamination and retains its healthy-hearth qualities.

What attributes are important while designing PET bottles for oils?

Designs and shapes play an important role from the aesthetic point of view. It is a proven fact that if the design appeals to the buyer, there is greatly likely he or she go for the product. Therefore, cute and catchy designs are preferred. Specialists recommend that following attributes should be there in an oil bottle:

  • Stability: It is critical that the design is stable. It can be stacked easily in the shelves/boxes. Homes, supermarkets, and conventional shops have large handling of oil bottles. Unstable/inconvenient design causes damage during transit or storage.
  • Shape: Edible oil PET bottles should be should be shaped in such a way that it is convenient to pick and lift. Handling comfort is the prime criteria while finalizing the shape.
  • Durability: It is important that oil bottles are durable. The design and shape shouldn’t have weaker areas that are unable to sustain pressures. There is a risk of leakage and damage from such weaker points.
  • Leak-proof and moisture resistance: Absolute leakproof bottles are needed for edible oil packaging. High precision moulding machines are required for zero defect bottles. Oil has to be kept 100% moisture free because it gets contaminated in the presence of moisture. Hence, it is important that stringent quality measures are followed for production.
  • Recyclability: Oil is a consumable item. Hence, there is fast recycling of packaging bottles. If the material is 100% recyclable, then it is not only environmentally friendly but cost effective as well. Use of virgin plastic is mandatory for oil bottles. The production units have to follow government norms defined for production and recycling.
  • Cost: Since these bottles are required in huge quantities, they have to be inexpensive. Intricate designs bring more wastage in production increasing production cost. Simple, but unique designs are always preferred.
  • Colour: Usually clear PET bottles are used for oil packaging. Dark yellow or green bottles are also a popular choice. Semi-transparent or opaque bottles are also quite popular today. It is because of the sensitive characteristics of edible oils which are always prone to oxidative deterioration like adverse circumstances leading to photo-oxidation. 
  • Consequently, it becomes imperative for the manufacturers to get particularly designed bottles and pack the edible oil in bottles of specific shapes. Following part of this article elaborately discusses what PET bottle packaging used for this purpose. But before that, it should be ideal to know more about edible oils, chemical changes leading to their damage and how PET bottles turned out to be the best alternative for their packing.

Edible oils are light sensitive food items with a high risk of degradation due to oxidation. It impacts adversely on the colour, consistency, and taste. It also reduces shelf-life. Therefore, UV absorbers or chromophore deactivating substances need to be added to the material. Adequate research and concentration are required to derive at competent design.

To Buy PET Plastic Bottles Click Here

Pet Bottle Production - Small Scale Manufacturing



Pet jar or pet bottle production is one of the most lucrative and profitable manufacturing opportunity in plastic and polymer industry. According to experts, polymer consumption by Indian plastic industry is expected to be double in the next 6 years. It means we can expect a figure of 20 Million metric tons by 2020.

A pet bottle production unit with a simple process of injection moulding and blow moulding is a profitable venture for the entrepreneurs.

Pet Bottle Production Market Potential
Pet bottle is an essential item for industrial packaging. It caters the food & beverages industry, pharmaceutical, FMCG, chemical, biochemical, gas etc. The advantages of PET bottles include pure, safe, good barrier to oxygen, carbon dioxide and water, lightweight and, therefore, less shipping costs, no leakage, design flexibility, recyclable, long shelf life, good chemical resistance etc. Major application areas of PET bottles are carbonated soft drinks, Mineral water packing, Syrups, Edible oil packing, Butter and Mayonnaise, Wine, Liquor and spirit packing, Sauce, jam and squashes packaging, Agrochemical packaging and as household containers.

Pet bottles are replacing glass bottles because of the high rate of breakage and the inconvenience of returning the empty bottle after consumption. The consumption of PET bottles is increasing on account of new customers being created for bottled beverages as well as an increasing number of products being replaced with PET bottles.

Finance For Pet Bottle Production Business
Like any manufacturing project, there are two types of finance requirement. One is fixed capital and another is working capital. You can go for entire unit finance or can take a separate loan for different requirement. However, you can avail the term loan and mortgage loan for a fixed capital requirement. If you want only working capital assistance then you can apply for cash credit or overdraft facility to your nearby bank or any financial institution.

Pet Bottle Production Unit Setup & Machinery
Select a location carefully for the pet bottle production unit. Availability of labour, distance from the market, proper arrangements of transportation play a vital role in net profit margin. Plan carefully. After getting a machinery installation floor plan, it is advisable to craft an entire floor plan of your pet bottle production unit.

The technology/Machinery required for manufacturing of the Pet Bottles are Injection Molding Machines and one Color Mixer. Additionally, you have to procure one Chilling Water plant, a Scrap Grinder and a Centralized Pulley laminating and printing machine.

Pet Bottle Production Raw Material
The raw material used in the manufacturing of PET Bottles/ Preforms is Polyethylene Terephthalate. Polyethylene tetra phthalate is a polymer that is formed by combining two monomers called modified ethylene glycol and purified terephthalic acid.

Pet Bottle Production Process
First of all, dry the PET granules that you receive from suppliers in a dehumidifier. Then, mix the PET granules with colorants. Then feed the material into the injection molding hopper. The material is plasticized and is injection moulded in a mould which can produce 12-72 performs in a single moulding. The molded preforms are cooled in the machine itself till it can maintain its shape and is taken out and cooled to room temperature. Then, pack the items in cartons for despatch.

Plastic Bottle Manufacturing


The manufacture of plastic bottles takes place in stages. Typically, the plastic bottles used to hold potable water and other drinks are made from polyethylene terephthalate (PET), because the material is both strong and light. To understand the manufacturing process it’s helpful to first examine the composition of PET and how this affects plastic bottles.

Polyethylene Terephthalate (PET)

PET is a thermoplastic polymer that can be either opaque or transparent, depending on the exact material composition. As with most plastics, PET is produced from petroleum hydrocarbons, through a reaction between ethylene glycol and terephthalic acid. To produce plastic bottles, the PET is first polymerized to create long molecular chains.

Polymerization itself can be a complicated process and accounts for many of the inconsistencies between one batch of manufactured PET and another. Typically, two kinds of impurities are produced during polymerization: diethylene glycol and acetaldehyde. Although diethylene glycol is generally not produced in high-enough amounts to affect PET, acetaldehyde can not only be produced during polymerization, but also during the bottle manufacturing process. A large amount of acetaldehyde in PET used for bottle manufacturing can give the beverage inside an odd taste.

Once the plastic itself has been manufactured, the bottle manufacturing process can begin. To ensure that the PET is appropriate for use, numerous tests are done post-manufacturing to check that the bottles are impermeable by carbon dioxide (which is important for bottles that carry soda). Other factors, such as transparency, gloss, shatter resistance, thickness and pressure resistance, are also carefully monitored.

Bottle Manufacturing

The first stage in bottle manufacturing is stretch blow moulding. The PET is heated and placed in a mould, where it assumes the shape of a long, thin tube. (The process by which the plastic is forced into the mould is called injection moulding.)The tube of PET, now called a parison, is then transferred into a second, bottle-shaped mould. A thin steel rod, called a mandrel, is slid inside the parison where it fills the parison with highly pressurized air, and stretch blow moulding begins: as a result of the pressurized air, heat and pressure, the parison is blown and stretched into the mould, assuming a bottle shape. To ensure that the bottom of the bottle retains a consistently flat shape, a separate component of plastic is simultaneously joined to the bottle during blow moulding.

The mould must be cooled relatively quickly, so that that the newly formed component is set properly. There are several cooling methods, both direct and indirect, that can effectively cool the mould and the plastic. Water can be coursed through pipes surrounding the mould, which indirectly cools the mould and plastic. Direct methods include using pressurized air or carbon dioxide directly on the mould and plastic.

Once the bottle (or, in continuous manufacturing, bottles) has cooled and set, it is ready to be removed from the mould. If a continuous moulding process has been used, the bottles will need to be separated by trimming the plastic in between them. If a non-continuous process has been used, sometimes excess plastic can seep through the mould during manufacturing and will require trimming. After removing the bottle from the mould and removing excess plastic, the bottles are ready for transportation.

PET a Very Crucial Raw Material For Packaging



PET has been in use from quite a long time, but recent years showed a great surge in the demand worldwide. Easy availability of the PET material has a great emphasis on packaging due to high-quality production with reduced costs. According to a forecast from Smithers Pira, there will be a sustained annual growth of 4.6 per cent year-on-year basis in the next five years. It is a phenomenal increase from any scale. Other than established economies, transitional and emerging ones become prominent players in the marketplace.

Sustainable growth would take the demand for PET packaging material to new heights

The increasing importance of attractive packaging and personal hygiene are major reasons behind the increase. A large number of PET bottles for wines, spirits, pharmaceuticals, and dairy products are needed due to their reliability and sturdiness.

Market reports say that the worldwide market will show a gigantic increase to $60 Million from the current figures of 48 Million with an annual growth rate of 4.6 per cent approximate. With a sustained growth, it will open new horizons in the coming five years.  Consumption in tones expected to reach 20 Million tonnes in the aforesaid period.

Reasons for such an overwhelming performance

Experts say that the trends were indicating a fantastic future in 2010 when PET bottles gained worldwide popularity due to easy handling, durability, convenience, and cost-effectiveness. Being incredibly lightweight they are ideal for on-the-go utilization. There were various reasons behind it:

1. Due to the popularity of bottled water, ready-to-drink beverages, soft drinks, and juices there was a need for good quality durable packaging material PET emerged as the best alternative.

2. Household cleaning products and pharmaceuticals replaced conventional packaging material with PET. It is a cost-effective and convenient alternative.

As per data, around 12.5 million tonnes of total 15.4 million tonnes were contributed by PET bottles. Bottles water contributed for 5.45 million tonnes and 5.17 million tonnes by carbonated water. Experts say that the timid performance by the latter is triggered by increasing awareness about the harmful effects of sweetened drinks.

Glass-Vs-Plastic

Among other important sectors in the packaging industry, non-food packaging demonstrated a phenomenal increase of 4.4 per cent and thermoforming packaging recorded 4.7 per cent.  Thus, the fastest growth has been shown by packaged water.

Future seems to be further promising

Well-known brand owners and packaging experts are quite confident that the future is further promising for this industry. With new technology, it is possible for reducing the weight of PET bottles further. It will result in further cost-effective products. Since PET bottles share more than 80 per cent of the overall sales, it is going to be a great impact on the business. Experts predict that the bottled water is going to rock in the next five years with a consistent volume growth of 6% whereas pharmaceutical and other drinks are expected to touch the 5% mark.

Who will be the market drivers?

It is sure that the developing markets will steal the show irrespective of geography. In the last five years, Asia Pacific has left Western Europe and North America far behind. In fact, it has become the largest regional market in the aforesaid period. Global recession did not affect this region as badly as North America or Western Europe. Hence, the total share was 31% by the Asia Pacific in the last five years. Future trends indicate that it will show the same increase.

PET Consumption in Asia and other continents

PET is a versatile resin used for a wide variety of applications like food packaging, bottling, films and many more. PBT is another type of thermoplastic that is useful in electronic goods, electrical appliances, automotive parts and consumer products. There has been a phenomenal increase in the demand for PBT and PET in the last few years. Estimates show that from 2014 to 2019, there will be a steady growth of more than 7 per cent worldwide. These figures are based on the overall consumption of both types of resins.  These calculations are based on Five Forces model of Porter that takes into account the current industry trends, value chain analysis, and the top players that contribute to the consumption.

Among various contributing factors for the significant increase in the consumption of PET and PBT, some are prominent ones. Increasing the use of industrial plastic in place of metal, the surge in the use of electrical and electronic applications, emerging economies, are to name a few. Replacement of synthetic PBT with bio-based PBT and reduction in halogen content are also other important drivers. Population growth, urbanization increase, the rise in consumption of FMCG are equally responsible for the growth. There was stagnancy in economies of North America and Europe, but the increase in Asian economy shifted the focus from developed countries to developing countries.

Companies that produce PET resin focus keenly on the expansion and trying to achieve a competitive edge by enhancing efficiency.  Being a dynamic market, it is essential that customer handling takes paramount importance.  All top players spent considerably on R&D and expansions in order to bridge the gap between demand and supply. Out of all marketplaces, Asia-Pacific emerges as one of the greatest driving force behind the increase of PET and PBT consumption.

1. China comes out to be the frontrunner in the consumption of both resins due to the rise in demand by automotive and electronic sectors.

2. India, Brazil, Germany are the other big players.

3. Asia-Pacific consumes 38% PET and 54% PBT of the overall consumption. They are quite impressive.

4. A lot of mergers, acquisitions and agreements happened in last few years making it a dynamic and vibrant marketplace.

Contact Smart Packages for more information

Substituting HDPE Handle Jars With PET Handle Bottles



HDPE and PET are two popular types of plastics. They are useful for manufacturing a wide variety of products for industrial and domestic usage. Both have various qualities common, but PET has some distinct advantages that make it more suitable raw material.

What is PET?

Polyethylene Terephthalate or PET is another popular type of plastic. It is tough, shatterproof and clear. PET is an excellent barrier for gases (including Oxygen and Carbon-di-oxide) and water that make it the best material for carbonated drinks, foodstuff and milk. PET is one of the most widely used raw materials in the food industry. PET is useful in manufacturing a variety of food jars, containers and refill packs, serving trays, packaging material, industrial components, parts etc. It has been approved by food and safety authorities based on extensive toxicity studies. However, reusing of PET seems to have toxicity issues. Hence, it is recommended that PET should be recycled after single use.

Multiple times recycling of PET is possible. Also, the recycling process saves energy and helps in reducing the emission of toxic gases. It creates various domestic jobs for small and medium industries who manufacture products using it. There are various forms of a recycled PET like the fiberfill, strapping, fibre, thermoformed packaging, food or non-food bottles, trays and takeaway containers, etc.

It is a thermoplastic polymer resin of the polyester family, formed by combining Ethylene Glycol and Terephthalic acid or Di-methyl Terephthalate. Due to high clarity, good chemical resistance, and temperature tolerance, it captures a large market share of raw material supply for the packaging industry. Blow mould method or Thermoforming method are two popular methods of manufacturing. Like all other thermoplastics, PET is easily recyclable. In fact, it is easy and practical to recycle it as compared to others. The recycled PET is the raw material for manufacturing Polyester Fiber, a versatile product.

Recycling of PET

PET used bottles/containers are collected from recycling collection stations. The sorting department separates the lot according to the material type. Bundles of sorted material are dispatched to reclaiming section. The bundled material is unbundled and washed thoroughly to remove dirt and dust. Machines convert it into shreds and send to the washing section. Clean flakes stocks are ready for reuse. Flakes can be converted into polyester fibre useful in making clothing, pillows, carpets, and fleece clothes. It is possible to convert them into safe and convenient single-serve bottles also.

What is HDPE?

HDPE is the abbreviation of High-Density Poly Ethylene. The polymerization process of Ethylene produces a lightweight thermoplastic resin with great mechanical resistance quality and lightweight. Because of good chemical resistance to a large spectrum of acids or organic solvents, it is an ideal material for producing containers. Food oils, petrochemical products, other chemicals and medicines can be stored without any risk of degradation/chemical decomposition.

It is produced by a special process known as cracking. When petroleum products get intense heat under controlled condition, ethylene gas produces. The molecules of Ethylene link together and form a substance known as Polyethylene. It looks like porridge which passes through tiny holes. Holes convert it into strings. These strings go to cutting machine and turn into little granules. HDPE contains a very high density of Ethylene molecules.

Due to low transparency, it acts as a good barrier for light. However, it is little inconvenient from user’s perspective because the material can’t be perceived from outside. Some peculiar traits like high moisture resistance and lucidness stand out HDPE distinctly for a variety of applications. It has a good capacity of storing items below freezing temperature.  However, it is not possible to fill products above 110 degrees Fahrenheit temperature. It is not suitable for essential oils or storing products that need vacuum sealing.

Various manufacturers offer a commendable range of jars and bottles with multiple sizes and shapes to meet the demands of clients. Due to good holding capacity, durability, superior quality and long-lasting life, they get appreciation from users across the globe.

Recycling of HDPE

Recycle companies collect large pools of it and clean thoroughly before sending it for recycling. Other plastic polymers are separated out because it may spoil the entire lot. Since it has a relatively low specific density, the sink-float mechanism is useful for separating it from others. Near Infrared Radiation technique is another popular method of sorting other types of polymers. After that, the material is moved to the shredding and melting section. Recycled HDPE is ready for further use.

Why are PET handle bottles better than HDPE handle jars?

1. It is remarkably lightweight than HDPE or glass. Typically, the weight of a 1L bottle of PET is about 20-26 grams whereas HDPE weighs around 38-44 grams. It makes a great difference in packaging costs.
2. There is no material cost during the production process.
3. High efficient, lower power consumption and a fully automated process make PET production cost-effective.
4. PET offers improved barrier properties for Oxygen and humidity. Hence, these containers keep food items free from odours.
5. Attractive and aesthetic tailor-made bottles are made from PET.
6. It has a smooth finish, no scratch marks like HDPE. It is possible to produce transparent or attractively coloured bottles using this material.
7. It is a durable material with high shock-resistance.
8. Since PET is biologically inert material like glass, it resists attacks of micro-organisms.
9. It doesn’t contain BPA or heavy metals. It is a low-toxic and low-hazardous material.
Due to excellent usability, low cost and better quality products, PET successfully substitutes HDPE bottles, handled jars and other packaging materials. It is a cost-effective solution with incredible flexibility. As per statistics, PET is a rapidly increasing market share across all countries. Research and development are going on to make it more environment-friendly and safe plastic material. With the increasing demand in top-rated developing countries like India and China, it has a bright future. These markets have shown remarkable economic growth in the last decade. Due to enhancement in lifestyle, there is a great thrust for the packaged food industry. Manufacturers of developed countries expect exponential growth in the coming years. It is a good sign for the PET industry.

Contact Smart Packages for more information

Recycled PET Is An Excellent Raw Material For Textiles


As the use of PET increases worldwide, experts get worried about the increasing waste and its hazardous effects on the ecological system. Since it remains intact forever (or a long time), it is always advisable to recycle it and use in other industries.  So far, PET has been used successfully in the production of synthetic fabric.  It reduces production cost considerably and keeps the environment clean.

Use of recycled bottles in manufacturing textiles is a way of reusing a chemical that exists in PET bottles. It is called polyethylene Terephthalate that is also the basic ingredient of polyester fabric. Researchers have proved that the use of PET bottles results in the cost-efficient manufacturing of fabric because of less energy requirement. Bottles made from hazardous polycarbonate are not suitable for manufacturing fabrics.

There are two fundamental benefits of the whole process.

Fibres can be produced from the viscous liquid of polyethylene Terephthalate. When the recycled material is used, only half of the energy is needed to reach the desired state.
When plastic junk gets consumed for production of fresh fabric, it is an eco-friendly process reducing solid waste from trenching grounds and landfills.
The process

There are various stages of the process.

Recycle collectors supply piles of bottles to the manufacturing unit. The first step is to separate them based on colour. Workers inspect each bottle to ensure there are no foreign particles/caps/labels.

Sorted bottles go through cleaning and sterilizing process. They move to dry section and then crushed into small chips.

The chips move to the next process i.e. heating and spinning to change their shape and appearance. Chips get converted into fine threads. These threads get converted into smooth strings that move further to crimping machines. These machines change their structure and texture and make them fluffy like wool. These yarns go to the drier section and then pass through quality control tests. Only the best fibres are declared fit for selling.

For coloured fabrics, white yarns move to die section where bleaching and dying process change their appearance. The finished product is ready for dispatch after quality checking.

It is also possible to give different texture and effects to polyester fabrics made from PET bottles. Wool, velvet, corduroy and denim finish are the most popular ones. Special napper machines are used for it where yarns pass through mechanical bristles. These bristles raise the surface of the fabric and shear the raised thread for a realistic effect.
Why recycled fabrics should be preferred?

These fabrics are more eco-friendly than virgin ones because they have fewer energy needs. Also, they are economical and affordable.  According to estimates, still 75% of plastic bottles go to landfills or they contaminate the environment. If more than 90 per cent of them get recycled, there will be the immense benefit for the environment. 

Since these fabrics are cheaper than virgin ones, customers have an added advantage. It is said that a sweater is made from 60 bottles whereas a T-shirt needs 14. Carpets, sleeping bags, tapestry and many other things can be made from this fabric. Companies are doing research for making business suits with this fabric. It will be lightweight, cheap, and maintenance free.

Contact Smart Packages for more information

How Important is Colour in Packaging?


Colour plays a vital role in plastic product packaging. Whether you’re incorporating primary or complementary colours, all colours assist brands in distinguishing product packaging and help it stand out.

Consumers pay close attention to the colours of a brand’s packaging before making their purchasing decisions. Consumers pay close attention to the colours of a brand’s packaging before making their purchasing decisions.

Colour is Essential to Packaging
According to Packaging Digest, colours in product labels and packaging play a huge role in the consumer’s purchasing decisions. Studies show:

  • Almost 85% of shoppers say the colour is the primary reason they’ve purchased a certain product.
  • 80% of shoppers say colour increased brand recognition.

5 Most Popular Colors Brands Use to Convey Emotion
Colours have been known to evoke emotions. It also has a massive impact on consumers’ perception when it comes to product packaging. In fact, there are six colours, which have been identified as being critical in purchase decisions, according to an article by Inc.

colour swatches Colors evoke various emotions and moods that affect consumers’ purchase decisions when shopping.
  1. Blue represents sincerity, cheer, and honesty.
  2. Red represents new, daring, exciting, and contemporary.
  3. Green represents fresh, imaginative, and communicates eco-friendly or organic as well.
  4. Purple represents unique, out of the box, edgy, yet dependable, and high-end.
  5. Orange & Yellow represents rugged, strong, cheerful, and optimistic.


4 Colour Trends in Packaging
While other factors, such as brand recognition and product quality, play a part in purchasing decisions, colour is still one of the most important aesthetic features to consider.

Here are four popular colour trends in the product packaging industry.

  1. Pastels gained significant popularity in 2018. These colours are soothing and create a sense of calmness in consumers.
  2. Colour Gradients are very popular. Everywhere you turn, you’ll be able to find colour gradients – even when you’re watching a sunrise or sunset. The colour transition of colour gradients stimulates moods like calm, peace, or even excitement.
  3. Green – the word and the colour – takes on multiple meanings. While the word represents environmental friendliness, the actual colour is the indicator of its impact on the environment and the sourcing of the packaging materials. The market for environmentally friendly products is constantly growing and usually incorporates green in the packaging.
  4. Colours Are Linked to Flavors, which might not be a huge surprise. Linking colours and flavours have been a common association for quite some time. For example, linking yellow to lemon flavour and red to cherry flavour creates a quick recognition of foods. Manufacturers use this method to influence split-second purchasing decisions and to drive sales.

Consumers can already tell a juice and carbonated beverages’ flavour by its colour. Consumers can already tell a juice and carbonated beverages’ flavour by its colour.

Upcoming Color Trends
The Global Cosmetic Industry predicts the top colours for the 2020 Spring and Summer seasons. Colours are beginning to reflect what attracts millennial and Gen Z consumers, who are steadily gaining more purchasing power. These consumers are interested in self-expression, quirky influences, and bold visual aspects. The forecasted trends are:

  • Muted Tones
  • Bright citrus hues
  • Earthy reds
  • Clinical influences

Interested in Making Your Product’s Brand Colors Pop?

Since colour plays such a big role in the consumer purchase decision, manufacturers can’t afford to overlook this detail.

Smart Packaging is here to become your complete packaging solutions provider. Let our knowledgeable packaging solutions specialists assist you by providing colour insights and design direction on your product packaging.

Contact Smart Packaging today.

Is it safe to drink water from plastic bottles?

Plastic bottle manufacture in Kerala

Probably. But it depends on the type of plastic the bottle is made from.

When it comes to a healthy drink, nothing can compete with water.

And in an effort to be more healthy, many of us make a point of carrying water bottles with us everywhere we go. But are our water bottles a health issue? Especially those made from plastic?

Generally, they are safe, but it depends on the kind of plastic the bottle is made of.

Most plastics are made of long chains of hydrocarbon molecules, built from simpler building blocks called monomers. Some plastics then have chemicals added to give them a characteristic such as flexibility or colour.

Buying bottled water
The 'single use' water bottles that you typically buy at milk bars, service stations and the like are usually made from polyethylene terephthalate (abbreviated to PET or PETE), an inexpensive and lightweight plastic. Its recycling code (the number in the centre of the triangle of arrows found on most plastics) is 1.

"PET is not one of the plastics that one would think has a propensity to cause a problem," 

Agrees with the US FDA, which says that PET bottles are safe for use and reuse so long as they are washed properly with detergent and water to remove bacteria.

The safety of using PET bottles was questioned after a student research project hit the headlines. The 2001 study found traces of a phthalate — a potentially harmful 'plasticiser' used to make some plastics more flexible — in water from PET bottles, but the research hadn't been verified.

PET has never contained phthalates and the public's association between the two could be based on the plastic's name.

And while some preliminary studies have suggested water from PET bottles can contain as-yet-unidentified substances with 'oestrogenic' properties (which disrupt the body's normal hormone regulation),  no rigorous scientific review has backed these.

A substance called antimony is used in PET production and it can leach into the water in PET bottles. However, this doesn't pose much of a risk.

"Antimony is not in the same league as lead or mercury toxicologically so the likelihood of harm is low,'.

Using your own bottle
But what if you've decided not to buy bottled water, but to use a refillable water bottle to cut down on the plastic sent to landfill?

Polycarbonate has been commonly used to make the sturdy reusable water bottles that many of us use. Polycarbonate is one of the plastics classed as 'other' in the recycling scheme. It has a recycling code of 7, but not all bottles stamped with a 7 are made from polycarbonate.

Polycarbonate is made of a monomer called bisphenol A (BPA). As the plastic breaks down over time, BPA is released into the water held in polycarbonate bottles, particularly when the bottle is heated or repeatedly washed.

"If you have a bottle made of polycarbonate, on first use there probably isn't much depolymerisation but as you use it again and again — especially if things are warm or hot — then there's a high likelihood that there will be a breakdown of the plastic to release the monomer,".

But just because there is some BPA in the water, it doesn't necessarily mean it's dangerous.

Research in animals has found BPA can cause a range of conditions — such as cancer, diabetes, obesity and reproductive and developmental disorders. Some studies suggest that young animals metabolise BPA less efficiently than adults.

"But there's nothing much in the way of identified effects in humans — virtually all of the effects have been established in relatively higher levels of exposure in animal models. The level of exposure is probably not sufficient to cause these effects [in people]. But people who are feeding young children are saying 'I'd rather not take the chance', which is fair enough."

It's likely that soon we won't need to make these choices ourselves. Even though most national food safety agencies, including Australia's FSANZ, say that the level of exposure to BPA is too low to be dangerous, food and drink companies are moving away from polycarbonate because of the bad press.

However, other agencies, such as the US National Toxicology Program, are worried enough to be carrying out reviews and the World Health Organisation is holding a meeting next month to review all the scientific evidence.

"There is a lot of ongoing work to look at the effects of this compound to see whether this genuinely represents a big issue. The position at present is that it doesn't constitute a huge issue,".

"In effect, except that in the very near future, various agencies will make changes to the tolerable daily intake of BPA,". The internationally agreed Tolerable Daily Intake (TDI) for BPA is currently 0.05 mg per kilogram of body weight per day.

One plastic that can be undoubtedly dangerous for making water bottles is polyvinyl chloride (PVC), which has a recycling code of 3. PVC often has phthalates added to make it flexible — though you can't tell this by looking at the recycling code. Thankfully, PVC is not often used to make water bottles.

Choosing a bottle
If you want to err on the side of caution, We suggest you avoid drinks bottles that have the recycling codes of 3 or 7, particularly for children.

The best bottles to use and reuse are those with the recycling codes 2, 4 and 5. 2 and 4 are made from polyethylene and 5 is made from polypropylene.

"There's absolutely nothing in polyethylene or polypropylene that could be classified as dangerous". But these bottles are more expensive to make, so while they are likely to be found more and more in reusable bottles, PET is likely to be the plastic of choice for single-use bottles for a while to come.

You can also check that reusable bottles say they are 'BPA-free', as some bottles may be made of number 5 plastic but use polycarbonate linings or mouthpieces.

Another rule of thumb is to use clear plastic rather than coloured or opaque because they eliminate small potential risks from colouring agents added to the plastic.

And while stainless steel or aluminium bottles are often considered a safe bet, these still have some issues. Stainless steel can corrode a little over time and while the released iron won't harm you, it'll add an unpleasant taste to your water.

Aluminium can also corrode and release aluminium salts into the water. One way of stopping this is to use a plastic liner, which takes you to square one. The glass is a good, but often impractical.

"In the end, you've got to balance all the issues. I would think that many bottles are safe to use, even PET ones. The only ones I would advise against are PVC and polycarbonate,".

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How to Recycle Medicine Bottles

How to Recycle Medicine Bottles

Limited resin code acceptance and reuse options plague medicine bottle recycling, yet your community may still have a convenient recycling option in place.

Every year an estimated 10 billion prescriptions and buy even more over-the-counter medications. Prescriptions are commonly packaged in orange plastic bottles. Over-the-counter medications have a wider variety of bottle types, including clear, opaque and coloured plastic. The problem with recycling prescription medicine bottles is that most curbside programs do not accept them. The tough thing about reusing them is that they should not hold food products, lest leftover medication makes its way into food. 

Add that to the difficulty of disposing of leftover painkillers, antibiotics, sleep medication and antidepressants, and finding a way to deal with medicine bottles in an eco-friendly manner can seem like a lost cause. But do not give up hope quite yet. It can be fairly easy to recycle non-prescription medicine bottles depending on their composition and the rules at your local recycling company. And, as the issues involved with disposing of old medications become more prominent, new solutions for recycling these products are becoming available.

What are medicine bottles made of?
The orange bottles that hold prescription medication are typically made of polypropylene, also known as PP or by the resin code #5. Polypropylene is the plastic of choice for many food manufacturers and can also be used to make fabric and household products like carpeting and roof membranes. Light can damage medication, which is why the bottles are tinted. Bottles that hold over-the-counter medication are most commonly made of #1 (polyethylene terephthalate, or PET or PETE), #2 (high-density polyethylene, or HDPE) and #5 plastics. White opaque bottles are typically #1 or #2 plastic, while clear or coloured bottles are more likely to be #5 plastic.

Why is it important to recycle medicine bottles — and medicine?
Medicine bottles are made of plastic, which will not biodegrade. Imagine billions of those bottles creating a permanent sea of translucent orange plastic in landfills across the country, and you can imagine why it is important to find another use for them. Just as important is finding a good way to dispose of the medicine contained in those bottles. 

The answer is not to flush them down the toilet. Even the best sewage treatment plants will not remove prescription medications from the water before it is discharged into rivers and streams. Drugs can affect fish and other wildlife, and they will eventually make their way back into human consumption. Hanging onto drugs indefinitely is not a good solution either. Old medications may not work properly after their expiration date, and some in the house may find those drugs awfully tempting. A 2012 survey showed that 24% of teenagers admitted that they had taken prescription medications that were not prescribed to them.

How to recycle medicine bottles
Many curbside recycling programs that accept #1 and #2 plastic will take medicine bottles made with that material. However, some limit #1 and #2 plastic collection to tubs and bottles of a certain size and shape. Check with your recycler to find out their policies on plastic collection. Municipalities that accept #5 plastic are fewer and farther between.  A better option is to see if your local recycling centre accepts #5 plastic. All the recycling centres in Iowa City, IA, take #5 plastic. So does the Shoreway Recycling Center in San Carlos, CA (it will even pay for used plastics, although the amount is pretty small).

Use 1-800-Recycling's recycling location search tool to find a #5 plastic recycler in your community. You can also recycle #5 plastic through a service called Gimme 5. The program is run by Preserve, which makes consumer products from recycled plastic. Whole Foods Market is a major partner in the Gimme 5 initiative and has #5 plastic collection bins in many of its stores. If you do not live near a Whole Foods, you can mail all your #5 plastic to Preserve using the address on their website. There is no charge to recycle these plastics other than the cost of shipping.

How to safely dispose of medication
Government agencies and industry groups are making big strides toward dealing with the problem of prescription medication disposal. The federal Drug Enforcement Administration has started National Prescription Drug Take-Back Days designed to gather and properly dispose of unwanted medications. Working with local law enforcement agencies, each state sets up several sites where people can drop off pills. Take Back Days typically happen once or twice a year. 

Some cities and counties have permanent collection locations for unwanted prescription medications. In Eugene, OR, for example, people can drop medications in special collection boxes located inside government buildings. Medications cannot be recycled for obvious safety reasons, but they can be burned in special incinerators that keep harmful substances from entering the air.

How to reuse medicine bottles
Old medicine bottles can be reused as storage containers for items such as sewing supplies, screws, nails and small hair accessories. They also look great incorporated into light fixtures, turned into vases or used as moulds for homemade crayons